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Roadsaver 522

Crafco RoadSaver 522 sealant is a hot-applied asphalt-based product used to seal and fill cracks and joints in both asphalt and Portland cement concrete pavements in cold to very cold climates. RoadSaver 522 is supplied in solid form which when melted and properly applied forms an adhesive flexible compound with high elongation and low stress development at low temperatures, while resisting flow during the summer. RoadSaver 522 can be used in highway, street, and airfield pavements and is applied using either pressure feed Melter applicators or pour pots. At application temperature, RoadSaver 522 is a free flowing, self-leveling product. RoadSaver 522 was developed specifically to perform in temperature extremes and movement conditions that exist in the coldest climates. Over the last 20 years, RoadSaver 522 has proven to be one of the best, if not the best performing crack sealant for very cold climates. Several states and Canadian provinces have adopted specification based on the exceptional performance of RoadSaver 522. Due to the softness of the product RoadSaver 522 is not recommended for use as crack sealant or filler in parking lots or other areas with high foot traffic.

Product families

Applications

Building & Construction — Infrastructure, Roads & Paving
  • Pavement Highways Roads & Bridges

Product Families

Ready-to-Use Products — Adhesives & Sealants
  • Caulks & Sealants

Other characteristics

Brand
Roadsaver
Product Type
Hot Melt Sealant
Compatible Substrates & Surfaces
Asphalt, Concrete
Markets
Building & Construction
PACKAGING

Product is supplied in either cardboard boxes, or in meltable boxless packaging. Both package types are labeled in accordance with OSHA, GHS, and specification requirements; are sold by net weight; are interlock stacked on 48 x 40 in. (122 x 102 cm) 4-way pallets; can be stored outside; and are covered with a weather resistant pallet cover and 2 layers of UV protected stretch wrap.; BOX packaging consists of cardboard boxes containing 30 lbs. (13.6 kg) of product with 75 boxes per pallet, weighing approximately 2250 lbs. (1020 kg). Boxes contain a quick melting release film for easy removal and are taped closed, without any staples.; Meltable packaging consists of approximately 30 lbs. (13.6 kg) completely meltable packages that are interlock stacked on pallets. To use, the pallet wrap is removed, and individual blocks are placed in the Melter. There are no individual cardboard boxes to open, empty, handle, or dispose of. Meltable packaging quickly melts into the product without affecting specification conformance. Meltable packaged sealant products are sold by the pallet only and individual packages are not indented for sale.

Installation

The unit weight of Crafco RoadSaver 522 is 10.0 lbs. per gallon (1.20 kg/L) at 60°F (15.5°C). Prior to use, the user must read and follow Installation Instructions for Hot-Applied RoadSaver, PolyFlex, Parking Lot and Asphalt Rubber Products to verify proper product selection, heating methods, pavement preparation procedures, application geometry, usage precautions and safety procedures. These instructions are provided with each pallet of product.

Technology
Ready-to-Use Products
Packaging Type
Boxes
Labeling Claims
VOC-free
Specification Conformance

RoadSaver 522 meets requirements of several Agency specifications for low modulus sealant including Minnesota, Montana, and Manitoba

Ready to Use Product Features
  • Flexible
  • Free Flowing
  • Good Adhesion
  • High Elongation
  • High Performance
  • Self-Leveling
Compatible Substrates and Surfaces
  • Asphalt
  • Concrete

Technical data

Table 1 of 1

8 rows
CharacteristicValueUnitMethod
Asphalt CompatibilityPass—ASTM D5329
Bond (-20°F, 200% ext. [1/2", 12.7 mm] Thick Specimen)Pass 3 Cycles—ASTM D5329
Cone Penetration (0°F)min. 25—ASTM D5329
Cone Penetration (77°F)100 - 150—ASTM D5329
Flow (140°F)max. 10mmASTM D5329
Maximum Heating Temperature400.0°F—
Recommended Application Temperature380.0°F—
Resilience30 - 60%ASTM D5329

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