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Roadsaver 545

Crafco RoadSaver 545 sealant is a hot-applied asphalt-based product used to seal and fill cracks and joints in asphalt and Portland cement concrete pavements in moderate to hot climates. RoadSaver 545 is supplied in solid form which when melted and properly applied forms a resilient adhesive and flexible compound that resists cracking in the winter and resists flow at summer temperatures. RoadSaver 545 is used in highway, street, and airfield pavements and is applied to pavement cracks and joints using either pressure feed Melter applicators or pour pots. At application temperature, RoadSaver 545 is a free flowing, self-leveling product. RoadSaver 545 is produced to meet Arkansas specifications. RoadSaver 545 contains no reclaimed or ground vulcanized rubber material.

Product families

Applications

Building & Construction — Infrastructure, Roads & Paving
  • Pavement Highways Roads & Bridges

Product Families

Ready-to-Use Products — Adhesives & Sealants
  • Caulks & Sealants

Other characteristics

Brand
Roadsaver
Product Type
Hot Melt Sealant
Compatible Substrates & Surfaces
Asphalt, Concrete
Markets
Building & Construction
PACKAGING

Product is supplied in either cardboard boxes, or in meltable boxless packaging. Both package types are labeled in accordance with OSHA, GHS, and specification requirements; are sold by net weight; are interlock stacked on 48 x 40 in. (122 x 102 cm) 4-way pallets; can be stored outside; and are covered with a weather resistant pallet cover and 2 layers of UV protected stretch wrap.; BOX packaging consists of cardboard boxes containing 30 lbs. (13.6 kg) of product with 75 boxes per pallet, weighing approximately 2250 lbs. (1020 kg). Boxes contain a quick melting release film for easy removal and are taped closed, without any staples.; Meltable packaging consists of approximately 30 lbs. (13.6 kg) completely meltable packages that are interlock stacked on pallets. To use, the pallet wrap is removed, and individual blocks are placed in the Melter. There are no individual cardboard boxes to open, empty, handle, or dispose of. Meltable packaging quickly melts into the product without affecting specification conformance. Meltable packaged sealant products are sold by the pallet only and individual packages are not indented for sale.

Installation

The unit weight of RoadSaver 545 is 10.2 lbs. per gallon (1.22 kg/L) at 60°F (15.5°C). Prior to use, the user must read and follow Installation Instructions for Hot-Applied RoadSaver, PolyFlex, Parking Lot and Asphalt Rubber Products to verify proper product selection, heating methods, pavement preparation procedures, application geometry, usage precautions and safety procedures. These instructions are provided with each pallet of product.

Technology
Ready-to-Use Products
Packaging Type
Boxes
Labeling Claims
VOC-free
Specification Conformance

RoadSaver 545 meets all requirements of Arkansas State Highway and Transportation Department specification for Self-Leveling Joint and Crack Sealant (Types 1 and 2).

Ready to Use Product Features
  • Crack Resistant
  • Flexible
  • Free Flowing
  • Good Adhesion
  • High Performance
  • Resilient
  • Self-Leveling
Compatible Substrates and Surfaces
  • Asphalt
  • Concrete

Technical data

Table 1 of 1

12 rows
CharacteristicValueUnitMethod
Asphalt CompatibilityPass—ASTM D5329
Bitumen Contentmin. 60%ASTM D4
Brookfield Viscosity (380°F, #27 at 20 rpm)500 - 1000cPASTM D3236
Brookfield Viscosity (380°F, #27 at 20 rpm)2000.0cPASTM D3236
Cone Penetration40 - 90—ASTM D5329
Flexibility (1” Mandrel. 0°F)Pass—ASTM D3111
Flow (140°F)3.0mmASTM D5329
Maximum Heating Temperature400.0°F—
Minimum Application Temperature380.0°F—
Resilience30.0%ASTM D5329
Softening Pointmin. 200°FASTM D36
Tensile Adhesionmin. 500%ASTM D5329

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