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United Adhesives EP1641

United Adhesives EP1641 is a low coefficient of thermal expansion epoxy adhesive.

Product families

Applications

Automotive & Transportation — Automotive
  • Electrical & Electronic Systems
Electrical & Electronics — Parts & Components
  • Semiconductor Manufacturing
Automotive & Transportation — Transportation
  • Aerospace & Aviation
Electrical & Electronics — Wire & Cable
  • Optical Fiber & Telecom

Product Families

Ready-to-Use Products — Adhesives & Sealants
  • Encapsulants

Other characteristics

Cure Method
Heat Cure
Product Type

1K (1 component) Adhesive, Epoxy Adhesive, Potting Compound; 1K (1 component) Adhesive; Epoxy Adhesive; Potting Compound

Application Area

Aerospace Applications, Heat Sink, Semiconductor Die Attach, Semiconductors, Telecommunications Applications; Aerospace Applications; Heat Sink; Semiconductor Die Attach; Semiconductors; Telecommunications Applications

Compatible Substrates & Surfaces

Aluminum, Ceramic, Copper, Metal, Silicon, Stainless Steel

Color
  • Blue
  • Yellow
Safety
General hygiene regulations should be observed.
Markets
  • Automotive & Transportation
  • Electrical & Electronics
Storage

EP1641 has a shelf life of at least 6 months when stored at freezer (-40°C) in the originally sealed container. The 'Best use before end' date of each batch appears on the product label. Storage beyond the date specified on the label does not necessarily mean that the product is no longer usable. In this case however, the properties required for the intended use must be checked for quality assurance reasons.

Cure
Heat Cure
Technology
Ready-to-Use Products
Characteristic

EP1641 is an epoxy-based low coefficient of thermal expansion (CTE) structural bonding and potting adhesive for electronic applications. It is a readily usable one-part that cures at elevated temperature to provide strong bonding to silicon, flip chip, BGA, ceramics, LTCC, aluminum, copper, stainless steel, etc. The very low CTE formulation provides better thermal cycle performances. Its strong oil and chemical resistance and high voltage insulation capability makes it ideal for electronic potting and encapsulation applications. EP1641 is flowable at both ambient and elevated cure temperature.

Typical Applications
  • Aerospace electronics
  • Automotive electronics
  • Semiconductor and Telecommunications
  • Bonding of die to LTCC, Al, Cu
  • Bonding of power devices to heat sinks
  • Structural bonding or potting
  • Resistance to thermal vibration
  • Potting and encapsulation for media protection
Processing Instruction

The adhesive is a pre-mixed adhesive as one part for easier applying. In order to keep longer usage life, please always store the original or left material in freezer (- 40°C). For some applications, it is recommended to warm the adhesive to about 50°C to promote easier flow. Any possible air bubbles can be removed by vacuum.. We recommend running preliminary tests to optimize conditions for the particular application. Comprehensive processing instructions can be obtained by contacting directly to United Adhesives, Inc.

Special Features and Benefits
  • Low CTE for stress compliance
  • High thermal stability
  • High structural bonding strength
  • Strong oil and chemical resistance
  • Low bleeding, low volatile
  • Low ionic content
Ready to Use Product Features
  • Chemical Resistant
  • Good Bonding Strength
  • Good Flow
  • Good Thermal Stability
  • High Temperature Curing
  • High Voltage Insulation
  • Low Bleeding
  • Low Ion Content
Compatible Substrates and Surfaces
  • Aluminum
  • Ceramic
  • Copper
  • Metal
  • Silicon
  • Stainless Steel

Technical data

Table 1 of 2

2 rows
CharacteristicValueUnitMethod
Density1.6Gram /ccASTM D792
Viscosity (25°C)25000.0cpsASTM D2196

Table 2 of 2

12 rows
CharacteristicValueUnitMethod
Adhesion (Avai Lap Shear)min. 1800PsiASTM D1002
Coefficient Of Thermal Expansion (Greater Tha Tg)68.0ppm/°CIPC-TM-650
Coefficient Of Thermal Expansion (Less Than Tg)19.0ppm/°CIPC-TM-650
Cure Time (125°C)45.0minDSC
Cure Time (150°C)15.0minDSC
Cure Time (80°C)approx. 3HrDSC
Dielectric Strengthmin. 500Volt/mil ACASTM D149
Pot / Work Life (After Warmed Up, 25°C)8.0hrViscosity double
Temperature Usage-80 to 200°CTGA
Glass Transmission150.0°CDMA
Volume Resistivitymin. 10E+12Ohm-cmASTM D257
Young's Modulus8.9GPaDMA

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