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BondSeal BS8440

Chemical Family
Silicones

BondSeal BS8440 is a high bonding strength fast cure silicone adhesive.

Product families

Applications

Automotive & Transportation — Automotive
  • Electrical & Electronic Systems
Electrical & Electronics — Parts & Components
  • Housings & Enclosures
  • Printed Circuit Boards (PCBs)
  • Semiconductor Manufacturing
Electrical & Electronics — Wire & Cable
  • Optical Fiber & Telecom

Product Families

Ready-to-Use Products — Adhesives & Sealants
  • Conductive Adhesives

Other characteristics

Brand
BondSeal
Cure Method
Heat Cure
Product Type
2K (2 component) Adhesive
Application Area

Connectors, Electrical Components, Housing, Semiconductors, Telecommunications Applications; Connectors; Electrical Components; Housing; Semiconductors; Telecommunications Applications

Application Method
Injection
Compatible Substrates & Surfaces
Plastics
Color
Grey
Safety

BondSeal BS8440 silicone contains neither toxic nor corrosive substances that might require special handling precautions. General hygiene regulations should be observed.

Markets
  • Automotive & Transportation
  • Electrical & Electronics
Storage

BondSeal BS8440 has a shelf life of at least 6 months when stored between 4°C and 23 °C in the originally sealed container. Storage beyond the date specified does not necessarily mean that the product is no longer usable. In this case however, the properties required for the intended use must be checked for quality assurance reasons.

Cure
Heat Cure
Technology
Ready-to-Use Products
Packaging Type
Cartridges
Characteristic

BondSeal BS8440 is a high bonding strength fast cure adhesive. It is a flowable, addition-curing, two-component silicone that cures at elevated temperature to a very tough rubber with excellent bonding strength to various plastics and substrates. It is non-corrosive and self-priming adhesion, and can be automated to dispense from needle or hand extruded from cartridge.

Labeling Claims
Non-Corrosive
Application Methods
Injection
Typical Applications

Seal lids, covers, housings, connectors; Attach PCBs, base plates, components; Encapsulate parts, cavities; Automotive electronics; Semiconductor and Telecommunications; Vibration dampening; Thermal stress coupling; For the non-sag (thixotropic) version of this adhesive, please select the United Adhesives' product BondSeal BS8430.; For thermally conductive bonding adhesives, please select the United Adhesives' products Thermobond 3519 or 3821.

Processing Instruction

Important! BondSeal BS8440 is platinum cure system. Please keep applied surface clean and avoid using this material on any surface that contains sulfur, amine, phosphorous, organo-metals, acid, etc. because these contaminants could inhibit the cure the material.; Only components A and B with the same lot number may be processed together.; We recommend running preliminary tests to optimize conditions for the particular application. Comprehensive processing instructions can be obtained by contacting directly to United Adhesives Inc.

Special Features and Benefits
  • Fast cure at 125C for 30 min
  • Very strong bonding to various substrates
  • Flowable
  • Low bleeding, low volatile
  • Low thermal stress
Ready to Use Product Features
  • Excellent Substrate Adhesion
  • Fast Cure
  • Good Bonding Strength
  • Good Flow
  • High Temperature Curing
  • Low Bleeding
  • Low Stress
  • Low Volatility
Compatible Substrates and Surfaces
Plastics

Technical data

Table 1 of 2

3 rows
CharacteristicValueUnitMethod
Density (As Mixed)1.4Gram /ccASTM D792
Mixing Ratio1:1By weight or by volumeNo change in hardness
Viscosity (As Mixed At 25°)35 to 65Pa.sASTM D2196

Table 2 of 2

16 rows
CharacteristicValueUnitMethod
Adhesion (Al/Ai Lap Shear, 250°C)600.0psiASTM D3163
Cure Time (125°C)30.0MinDSC
Cure Time (150°C)15.0MinDSC
Cure Time (25°C)12.0HrDSC
Dielectric Constant (100 Hz)3.0—ASTM D150
Dielectric Strengthmin. 450Volt/mil ACASTM D149
Dissipation Factor (100 Hz)max. 0.01—ASTM D150
Elongation240.0%ASTM D638
Hardness51.0Shore AASTM D2240
Pot Life (25°C)2.0HrViscosity double
Tensile Strength5.8MpaASTM D638
Glass Transmission-120.0°CTGA

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