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TC350™ Laminates

Chemical Family
Fluoropolymers

TC350 is a woven fiberglass reinforced, ceramic filled, PTFEbased composite for use as a printed circuit board substrate. TC350 is designed to provide enhanced heat-transfer through “Best-In-Class” thermal conductivity, while reducing dielectric loss and insertion loss. Lower losses result in higher Amplifier and Antenna Gains/Efficiencies.

Product families

Composite Materials — Prepregs & Molding Compounds
  • Laminates

Other characteristics

Brand
TC350
Functions
Laminate
Reinforcement Material
Glass Fibers
Markets
  • Automotive & Transportation
  • Electrical & Electronics
Benefits
  • Heat Dissipation and Management
  • Improved Processing and Reliability
  • Large Panel Sizes for Multiple Circuit
  • Layout for lowered Processing Costs
Features

"Best in Class" Thermal Conductivity (1.0 W/mK) and Dielectric Constant Stability across Wide Temperatures (-9 ppm/ºC); Very Low Loss Tangent provides Higher Amplifier or Antenna Efficiency; Priced Affordably for Commercial Applications; Easier to drill than traditional commercial based laminates utilizing thick and dense style woven glass; High Peel Strength for Reliable Copper Adhesion in thermally stressed applications

Technology
Composite Materials
Material Features
  • Chemical Resistant
  • Dimensional Stability
  • Good Electrical Properties
  • Good Mechanical Properties
HIGHLIGHTS

TC350 is a woven fiberglass reinforced, ceramic filled, PTFEbased composite for use as a printed circuit board substrate. TC350 is designed to provide enhanced heat-transfer through "Best-In-Class" thermal conductivity, while reducing dielectric loss and insertion loss. Lower losses result in higher Amplifier and Antenna Gains/Efficiencies. The increased thermal conductivity of TC350 provides higher power handling, reduces hot-spots and improves device reliability. This higher heat transfer within the substrate complements designs using coins, heat sinks or thermal vias to provide designers additional design margin in managing heat. In designs with limited thermal management options, TC350 significantly improves heat transfer where the primary thermal path is through the laminate. This results in reduced junction temperatures and extends the life of active components, which is critical for improving power amplifier reliability, extending MTBF and reducing warranty costs. In addition, lower operating temperatures and chip-matching thermal expansion characteristics provide better reliability for component attachment prone to solder fatigue, solder softening and joint failure. TC350 has excellent Dielectric Constant Stability across a wide temperature range. This helps Power Amplifier and Antenna designers maximize gain and minimize dead bandwidth lost to dielectric constant drift as operating temperature changes. Dielectric constant stability is also critical to phase and impedance sensitive devices such as network transformers utilized for impedance matching networks utilized in power amplifier circuitry or in Wilkinson Power Dividers. TC350 has low Z-Direction CTE which matches copper. This feature provides unsurpassed plated through hole reliability. TC350 is a "soft substrate" and relatively insensitive to stress from vibration and impact from today's drop testing requirements. TC350 enjoys a strong bond to copper, utilizing microwave grade, low profile copper. Unlike ceramic hydrocarbons that need to utilize "toothy copper" to achieve acceptable bond, TC350 utilizes relatively smooth copper. This results in even lower insertion loss due to skin effect losses of copper that are more obvious at higher RF and microwave frequencies.

Availability

TC350 laminate is supplied with 1/2, 1 or 2 ounce electrodeposited or reverse treat copper on both sides. Other copper weights may be available. TC350 is available bonded to heavy metal ground planes. Aluminum, brass or copper plates also provide an integral heat sink and mechanical support to the substrate. When requesting samples of TC350 product, please specify thickness, cladding, panel size, and any other special considerations. Panel sizes cut from a master sheet include: 12" x 18", 18" X 24", 16" X 18". Contact Customer Service for other custom panel sizes.

Recommended Applications

Power Amplifiers, Filters and Couplers; Tower Mounted Amplifiers (TMA) and; Tower Mounted Boosters (TMB); Thermally Cycled Antennas sensitive to dielectric drift; Microwave Combiner and Power Dividers

Composite Materials Functions
Laminate

Technical data

Table 1 of 1

34 rows
CharacteristicValueUnitMethod
Dielectric Constant at 1 MHz3.5—IPC TM-650 2.5.5.3
Surface Resistivity (C96/35/90)3.2 x 10^7MΩIPC TM-650 2.5.17.1
Dielectric Constant at 1.8 GHz3.5—RESONANT CAVITY
Surface Resistivity (E24/125)4.3 x 10^8MΩIPC TM-650 2.5.17.1
Dielectric Constant at 10 GHz3.5—IPC TM-650 2.5.5.5
Volume Resistivity (C96/35/90)7.4 x 10^6MΩ-cmIPC TM-650 2.5.17.1
Dissipation Factor at 1 MHz0.0015—IPC TM-650 2.5.5.3
Volume Resistivity (E24/125)1.4 x 10^8MΩ-cmIPC TM-650 2.5.17.1
Dissipation Factor at 1.8 GHz0.0018—RESONANT CAVITY
Dissipation Factor tan d, at 10 GHz0.002—IPC TM-650 2.5.5.5
Temperature Coefficient of Dielectric - TC r at 10 GHz-9ppm/°CIPC TM-650 2.5.5.5
Electrical Strength31kV/mmIPC TM-650 2.5.6.2

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