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AIREX® T92.80

AIREX® T92 is a closed-cell, thermoplastic and recyclable polymer foam with very good mechanical properties and an outstanding price / performance ratio. It has an extraordinary resistance to fatigue, is chemically stable and has negligible water absorption. It is thermally stable during high temperature processing and post curing without after expansion or out-gassing. T92 is designed for easy use with all resin systems and processing technologies. AIREX® T92 is ideally suited as a core material for a wide variety of lightweight sandwich structures subjected to static and dynamic loads and/or exposed to elevated temperatures during manufacturing

Product families

Applications

Automotive & Transportation — Automotive
  • Exterior & Body
Industrial — Power, Water & Utilities
  • Renewable Energy
Automotive & Transportation — Transportation
  • Marine

Product Families

Composite Materials — Core Materials
  • Foam Cores

Other characteristics

Brand
AIREX
Core Type
Thermoplastic Foam
Functions
Core Material
Markets
  • Automotive & Transportation
  • Industrial
Core
Thermoplastic Foam
Processing
  • Contact molding (hand/spray)
  • Vacuum infusion
  • Resin infusion / injection (VARTM / RTM)
  • Adhesive bonding
  • Pre-preg processing
  • Compression molding (GMT, SMC)
  • Thermoforming
Application
Wind energy
Blades (shear webs & shells), nacelles
Marine
Decks, hull sides, superstructures, bulkheads, transoms, interiors
Industrial
Covers, containers, local reinforcements, x-ray tables, sporting goods
Transportation
Truck body parts, floors
Technology
Composite Materials
Material Features
Flame Retardant
HIGHLIGHTS

Easy to process with all types of resin and lamination processes; High process temperature up to 150 °C (302 °F); Outstanding fatigue strength; Best-in-class resin uptake; Very high chemical stability; Good adhesion (skin-to-core bond); Excellent long term thermal stability up to 100 °C (212 °F); No water absorption, after expansion nor out-gassing; Recyclable and recycled material; Highly consistent material properties; Comprehensive material traceability (machine-readable batch information on each foam sheet)

Composite Materials Functions
Core Material
Composites Processing Methods
  • Prepreg Processing
  • Spray Lay-up
  • Thermoforming
  • Vacuum Infusion Processing (VIP)

Technical data

Table 1 of 2

9 rows
CharacteristicValueUnit
Compressive Strength Perpendicular to the Plane1.3 (188)N/mm² (psi)
Compressive Modulus Perpendicular to the Plane75 (10‘880)N/mm² (psi)
Tensile Strength Perpendicular to the Plane1.9 (275)N/mm² (psi)
Tensile Modulus Perpendicular to the Plane90 (13‘050)N/mm² (psi)
Shear Strength0.72 (104)N/mm² (psi)
Shear Modulus Parallel to welding lines22 (3‘190)N/mm² (psi)
Shear Modulus Across welding lines19.5 (2‘830)N/mm² (psi)
Shear Modulus Across welding lines16 (2‘320)N/mm² (psi)
Shear Elongation at Break30.0%

Table 2 of 2

5 rows
CharacteristicValueUnit
Standard Sheet Length2440 (96)mm ± 5 (in ± 0.2)
Standard Sheet Width1220 (48)mm ± 5 (in ± 0.2)
Standard Sheet Thickness5 to 100 (⅛ to 4)mm ± 0.5 (in ± 0.02)
Density85 (5.3)kg/m³ (lb/ft³)
Thermal Conductivity at 10°C0.03 (0.208)W/m.K (BTU.in/ft2.hr.°F)

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