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AIREX® T90.150

AIREX® T90 is a closed-cell, thermoplastic and recyclable polymer foam with excellent fire, smoke & toxicity (FST) properties. It has very good mechanical properties and an extraordinary resistance to fatigue, is chemically stable and has negligible water absorption. It is thermally stable during high temperature processing and post curing. T90 is designed for easy use with all resin systems and processing technologies. AIREX® T90 is the ideal core material for structural sandwich applications requiring high fire resistance.

Product families

Applications

Automotive & Transportation — Automotive
  • Interior
Building & Construction — Building Materials
  • Fence Decks & Rails
Industrial — Power, Water & Utilities
  • Renewable Energy

Product Families

Composite Materials — Core Materials
  • Foam Cores

Other characteristics

Brand
AIREX
Core Type
Thermoplastic Foam
Functions
Core Material
Markets
  • Automotive & Transportation
  • Building & Construction
  • Industrial
Core
Thermoplastic Foam
Processing
  • Contact molding (hand/spray)
  • Vacuum infusion
  • Resin infusion / injection (VARTM / RTM)
  • Adhesive bonding
  • Pre-preg processing
  • Compression molding (GMT, SMC)
  • Thermoforming
Application
Aerospace
Interiors, galleys, meal trolleys, radomes
Road and Rail
Floors, sidewalls, front ends, interiors, roofs, engine covers
Marine
Decks, interiors, superstructures
Industrial
Covers, containers, x-ray tables, sporting goods
Architecture and Construction
Roofs, claddings, domes, portable building
Technology
Composite Materials
Labeling Claims
Recyclable
Material Features
  • Chemical Resistant
  • Flame Retardant
HIGHLIGHTS

Superior fire retardancy (FAR 25.853; EN 45545, EN 13501); Outstanding fatigue strength; Excellent long term thermal stability up to 100 °C (212 °F); Best thermal stability in process up to 150 °C (302 °F); Good thermal insulation; Highly consistent material properties; Easy to process with all types of resin and lamination processes; Good adhesion (skin-to-core bond); Very high chemical stability; No water absorption, no after-expansion, no outgassing

Composite Materials Functions
Core Material
Composites Processing Methods
  • Prepreg Processing
  • Spray Lay-up
  • Thermoforming
  • Vacuum Infusion Processing (VIP)

Technical data

Table 1 of 2

7 rows
CharacteristicValueUnit
Shear Modulus30 (4,350)N/mm² (psi)
Compressive Strength Perpendicular to the Plane2.2 (319)N/mm² (psi)
Compressive Modulus Perpendicular to the Plane105 (15,230)N/mm² (psi)
Tensile Strength Perpendicular to the Plane2.7 (392)N/mm² (psi)
Tensile Modulus Perpendicular to the Plane170 (24,650)N/mm² (psi)
Shear Strength1.2 (174)N/mm² (psi)
Shear Elongation at Break8.0%

Table 2 of 2

5 rows
CharacteristicValueUnit
Standard Sheet Length2440 (96)mm ± 5 (in ± 0.2)
Standard Sheet Width1220 (48)mm ± 5 (in ± 0.2)
Standard Sheet Thickness5 to 100 (⅛ to 4)mm ± 0.5 (in ± 0.02)
Density145 (9.1)kg/m³ (lb/ft³)
Thermal Conductivity at 10°C0.038 (0.263)W/m.K (BTU.in/ft2.hr.°F)

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