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AIREX® PXw.420

AIREX® PXw is a closed-cell, fiber reinforced polymer foam panel with a special formulation and very high mechanical properties. The sophisticated manufacturing process evenly distributes continuous glass fibers with woven fabrics throughout the foam. This generates a product with enhanced mechanical properties in flexure (bending), allowing it to be used with or without face sheets.AIREX® PXw is dimensionally stable, does not lose strength when wet, and is resistant to chemicals and high emperatures. It is ideally suited as a material for static applications requiring high stiffness or as a replacement for wood and plywood.

Product families

Applications

Automotive & Transportation — Automotive
  • Exterior & Body
Industrial — Chemical & Industrial Manufacturing
  • Equipment & Parts
Automotive & Transportation — Transportation
  • Marine

Product Families

Composite Materials — Core Materials
  • Foam Cores

Other characteristics

Brand
AIREX
Core Type
Polyurethane Foam
Functions
Core Material
Markets
  • Automotive & Transportation
  • Industrial
Core
Polyurethane Foam
Processing
  • Contact molding (hand/spray)
  • Resin infusion / injection (VARTM / RTM)
  • Adhesive bonding
  • Pre-preg processing
  • Processing molding (GMT)
Application
Wind energy
Floors, soles, bulkheads, transoms, stringers, engine beds, interiors, local reinforcements, tooling and molds
Road and Rail
Floors, sidewalls, roofs, engine covers, interior panels
Industrial
Covers, tanks, containers, floors, tooling and molds, concrete pouring forms, architectural panels, tub and shower enclosures
Technology
Composite Materials
Composites End Use
Tanks
Material Features
  • Chemical Resistant
  • Dimensional Stability
HIGHLIGHTS

Stand alone product – does not need face sheets; High flexural strength and stiffness; Replacement for wood and plywood; Good fastener pull-out strength; High heat resistance; Compatible with a wide range of resins and adhesives; Dimensionally stable; High styrene resistance; Very low water absorption; Non biodegradable; Excellent chemical resistance

Composite Materials Functions
Core Material
Composites Processing Methods
  • Prepreg Processing
  • Spray Lay-up

Technical data

Table 1 of 2

6 rows
CharacteristicValueUnit
Compressive Strength Perpendicular to the Plane3.9 (560)N/mm² (psi)
Compressive Modulus Perpendicular to the Plane182 (26,382)N/mm² (psi)
Shear Strength2.2 (320)N/mm² (psi)
Shear Modulus103 (14,890)N/mm² (psi)
Flexural Strength38 (5,535)N/mm² (psi)
Flexural Modulus2,430 (352,425)N/mm² (psi)

Table 2 of 2

4 rows
CharacteristicValueUnit
Standard Sheet Width1219 (48)mm (in)
Standard Sheet Length2438 (96)mm (in)
Standard Sheet Thickness12 to 45 (½ to 1 ¾)mm (in)
Density420 (26)kg/m² (lb/ft³)

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