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AIREX® PXc.245

AIREX® PXc is a closed-cell, fiber reinforced polymer foam with very high mechanical properties ideally suited as core material for structurally loaded sandwich applications. The sophisticated manufacturing process evenly distributes continuous glass fibers throughout the foam generating a very consistent foam with enhanced mechanical properties especially in compression and shear. AIREX® PXc is dimensionally stable, has very low water absorption, and is resistant to chemicals and high temperatures. It is ideally suited as a core material for highly loaded sandwich structures or as a replacement for wood and plywood.

Product families

Applications

Automotive & Transportation — Automotive
  • Exterior & Body
Automotive & Transportation — Transportation
  • Marine

Product Families

Composite Materials — Core Materials
  • Foam Cores

Other characteristics

Brand
AIREX
Core Type
Polyurethane Foam
Functions
Core Material
Markets
Automotive & Transportation
Core
Polyurethane Foam
Processing
  • Contact molding (hand/spray)
  • Resin infusion / injection (VARTM / RTM)
  • Adhesive bonding
  • Pre-preg processing
  • Processing molding (GMT, SMC)
Application
Marine
Transoms, bulkheads, stringers, engine beds, floors, interiors, local reinforcements, tooling and molds
Road and Rail
Floors, sidewalls, roofs, engine covers, interior panels
Industrial
Covers, tanks, containers, tooling and molds, local reinforcements, architectural panels, sporting goods
Technology
Composite Materials
Material Features
  • Chemical Resistant
  • Dimensional Stability
  • Low Water Absorption
HIGHLIGHTS

High shear and compression properties; Replacement for wood and plywood; Good fastener pull-out strength; High heat resistance; Compatible with a wide range of resins and adhesives; Dimensionally stable; High styrene resistance; Very low water absorption; Non biodegradable; Excellent chemical resistance

Composite Materials Functions
Core Material
Composites Processing Methods
  • Compression Molding
  • Prepreg Processing
  • Spray Lay-up

Technical data

Table 1 of 2

6 rows
CharacteristicValueUnit
Compressive Strength Perpendicular to the Plane2.6 (373)N/mm² (psi)
Compressive Modulus Perpendicular to the Plane56 (8,044)N/mm² (psi)
Shear Strength2.1 (312)N/mm² (psi)
Shear Modulus63 (9,099)N/mm² (psi)
Flexural Strength5.3 (773)N/mm² (psi)
Flexural Modulus280 (40,608)N/mm² (psi)

Table 2 of 2

4 rows
CharacteristicValueUnit
Density240 (15)kg/m³ (lb/ft³)
Standard Sheet Width1219 (48)mm (in)
Standard Sheet Length2438 (96)mm (in)
Standard Sheet Thickness12 to 50 (½ to 2)mm (in)

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