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HYTAC® B1X

HYTAC® B1X is the world’s number one choice in plug assist material due to unique properties of toughness and durability combined with easy machining that results in no dust during manufacture. This thermoplastic syntactic foam resists chips, dings and breakage that result from even the most abusive production conditions. HYTAC® B1X may be machined at up to 3x the speed of typical syntactic foams forming large, non-abrasive chips. In use, this tough plug assist material reduces downtime due to damaged plugs. Less downtime reduces overall costs and yields more consistent quality from the production line.

Properties

Physical Form
  • Blocks
  • Foam
  • Rods

Product families

Applications

Industrial — Chemical & Industrial Manufacturing
  • Tooling & Moldmaking
Printing & Packaging — Packaging
  • Non-Food Consumer Packaging

Product Families

Composite Materials — Polymers & Resins
  • Thermoset Resins

Other characteristics

Brand
HYTAC
Processing Methods
Thermoforming
Color
Blue
Markets
  • Industrial
  • Printing & Packaging
Technology
Composite Materials
Material Features
  • Durable
  • Excellent Toughness
  • Good Machinability
Thermoforming Applications

HYTAC® B1X may be used on a wide variety of sheet-fed, rotary or in-line machines. It is widely used with PET, APET, CPET, HIPS, LDPE, HDPE, PLA, PP, Rigid PVC and PS.

Compatible Polymers and Resins
  • High-Density Polyethylene (HDPE)
  • Low-Density Polyethylene (LDPE)
  • Polyethylene Terephthalate (PET)
  • Polyethylenes (PE)
  • Polylactic Acid (PLA)
  • Polypropylenes (PP)
  • Polystyrenes (PS)
  • Polyvinyl Chloride (PVC)
Relative Performance

1 = Lowest relative performance 5 = Best relative performance

Composite Materials Functions
Resins Binders & Matrix Materials
Machining and Polishing Guides

HYTAC materials are generally easy to machine and polish. Following the CMT guidelines will improve surface quality and consistency in plug performance.

Plastics and Elastomers Processing Methods
Thermoforming

Technical data

Table 1 of 1

6 rows
CharacteristicValueUnitMethod
Density622 – 737kg/m3—
Thermal Conductivity0.18W/m°K—
Coefficient of Thermal Expansion (CTE)67.7 x 10ˉ⁶m/m/°C—
Compressive Strength42.7MPa—
Service Temperature176°C—
Flexural Toughness80kPaASTM D790

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