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HYTAC® C1R

HYTAC® C1R is a toughened copolymer thermoset syntactic foam modified to provide high friction and the highest durability of any copolymer syntactic foam. Relatively new to the market (introduced in 2012) it has gained popularity for deep draw or zero draft application areas where high friction is needed. C1R was featured in the show daily at NPE 2015 after successful trials with Milliken Chemical and uVu Technologies demonstrated superior performance with transparent PP. Excellent surface characteristics are obtained straight from machining and may be easily modified with sandpaper to carry more or less material into the mold as needed. It may be polished to a very smooth surface when necessary for working with transparent plastics.

Properties

Physical Form
  • Blocks
  • Rods

Product families

Applications

Industrial — Chemical & Industrial Manufacturing
  • Tooling & Moldmaking
Printing & Packaging — Packaging
  • Non-Food Consumer Packaging

Product Families

Composite Materials — Core Materials
  • Foam Cores

Other characteristics

Brand
HYTAC
Core Type
Syntactic Foam
Compatible Polymers & Resins

Polyethylene Terephthalate (PET), Polylactic Acid (PLA), Polypropylenes (PP), Polystyrenes (PS), Polyvinyl Chloride (PVC)

Markets
  • Industrial
  • Printing & Packaging
Benefits

3 – 4x the toughness of epoxy-based syntactic foam; Superb machinability; Superior edge definition; Very low thermal conductivity; Excellent material distribution

Core
Syntactic Foam
Technology
Composite Materials
Material Features
  • Durable
  • Good Machinability
  • Good Surface Finish
  • High Friction
Thermoforming Applications
  • PET
  • PP
  • PS
  • PVC
  • PLA
Compatible Polymers and Resins
  • Polyethylene Terephthalate (PET)
  • Polylactic Acid (PLA)
  • Polypropylenes (PP)
  • Polystyrenes (PS)
  • Polyvinyl Chloride (PVC)
Relative Performance

1 = Lowest relative performance 5 = Best relative performance

Composite Materials Functions
Core Material
Machining and Polishing Guides

HYTAC materials are generally easy to machine and polish. Following the CMT guidelines will improve surface quality and consistency in plug performance.

Plastics and Elastomers Processing Methods
Thermoforming

Technical data

Table 1 of 1

6 rows
CharacteristicValueUnitMethod
Density817kg/m3—
Thermal Conductivity0.13W/m°K—
Coefficient of Thermal Expansion (CTE)63 x 10ˉ⁶m/m/°C—
Compressive Strength48MPa—
Service Temperature176°C—
Flexural Toughness77.9kPaASTM D790

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