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HYTAC® W

HYTAC® W was CMT’s first commercially-produced epoxy syntactic foam. With low thermal conductivity and CTLE associated with the syntactic structure, it proved to the thermoforming industry that felt-covered wood plugs could be resigned to the dustbin of history. While still used in low-volume or low-cost applications, W has been supplanted by other, superior levels of HYTAC® materials. It has low thermal conductivity and specific heat, this translates to lower heat transfer reducing warm-up time and virtually eliminating material sticking to the plug. It is dimensionally stable which means, that the low coefficient of thermal expansion means the plug maintains its shape over a wide temperature range.

Properties

Physical Form
  • Blocks
  • Rods

Product families

Applications

Industrial — Chemical & Industrial Manufacturing
  • Tooling & Moldmaking
Printing & Packaging — Packaging
  • Non-Food Consumer Packaging

Product Families

Composite Materials — Core Materials
  • Foam Cores

Other characteristics

Brand
HYTAC
Compatible Polymers & Resins
Polyethylenes (PE), Polystyrenes (PS)
Markets
  • Industrial
  • Printing & Packaging
Benefits

Low heat transfer providing reduced warm-up times; Improved material distribution compared to basic alternatives; Low thermal expansion for better process stability

Technology
Composite Materials
Material Features
  • Cost Effective
  • Dimensional Stability
  • Good Processability
Thermoforming Applications
  • PS
  • PE
Compatible Polymers and Resins
  • Polyethylenes (PE)
  • Polystyrenes (PS)
Relative Performance

1 = Lowest relative performance 5 = Best relative performance

Machining and Polishing Guides

HYTAC materials are generally easy to machine and polish. Following the CMT guidelines will improve surface quality and consistency in plug performance.

Plastics and Elastomers Processing Methods
Thermoforming

Technical data

Table 1 of 1

6 rows
CharacteristicValueUnitMethod
Density657 – 721kg/m3—
Thermal Conductivity0.11W/m°K—
Coefficient of Thermal Expansion (CTE)39.6 x 10ˉ⁶m/m/°C—
Compressive Strength42.7MPa—
Service Temperature176°C—
Flexural Toughness18.6kPaASTM D790

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