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HYTAC® XTL

Hytac® XTL is the latest generation of syntactic foams with enhanced toughness and superior machinability. This material is easy to machine and polish without dust. HYTAC-XTL is suitable for a wide range of plastics and allows users to machine fine details.

Properties

Physical Form
  • Blocks
  • Rods

Product families

Applications

Industrial — Chemical & Industrial Manufacturing
  • Tooling & Moldmaking
Printing & Packaging — Packaging
  • Non-Food Consumer Packaging

Product Families

Composite Materials — Core Materials
  • Foam Cores

Other characteristics

Brand
HYTAC
Core Type
Syntactic Foam, Thermoplastic Foam
Compatible Polymers & Resins

Polyethylene Terephthalate (PET), Polylactic Acid (PLA), Polypropylenes (PP), Polystyrenes (PS), Polyvinyl Chloride (PVC)

Markets
  • Industrial
  • Printing & Packaging
Benefits

Strongest available syntactic foam; Dust-free machining and polishing; Widely suitable with nearly all plastics; Excellent material distribution; The highest toughness ratings for any syntactic foam; Superb machinability with no dust; Excellent where edge definition and detail are required; Low thermal conductivity; Low coefficient of thermal expansion

Core
  • Syntactic Foam
  • Thermoplastic Foam
Technology
Composite Materials
Material Features
Good Machinability
Thermoforming Applications
  • PET
  • PP
  • PS
  • PVC
  • PLA
Compatible Polymers and Resins
  • Polyethylene Terephthalate (PET)
  • Polylactic Acid (PLA)
  • Polypropylenes (PP)
  • Polystyrenes (PS)
  • Polyvinyl Chloride (PVC)
Relative Performance

1 = Lowest relative performance 5 = Best relative performance

Composite Materials Functions
Core Material
Machining and Polishing Guides

HYTAC materials are generally easy to machine and polish. Following the CMT guidelines will improve surface quality and consistency in plug performance.

Plastics and Elastomers Processing Methods
Thermoforming

Technical data

Table 1 of 1

6 rows
CharacteristicValueUnitMethod
Density672-737kg/m3—
Thermal Conductivity0.17W/m°K—
Coefficient of Thermal Expansion (CTE)57.6 x 10ˉ⁶m/m/°C—
Compressive Strength70.4MPa—
Service Temperature176°C—
Flexural Toughness163.4kPaASTM D790

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