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RALUPOL® UP 4806

Chemical Family
Polyesters

RALUPOL® UP 4806 molding compounds are characterized by excellent dimensional stability with very low processing and post-shrinkage. Due to their high rigidity and excellent heat resistance, RALUPOL® products withstand short-term heat loads. They have excellent electrical insulation and dielectric properties, which are retained even with long-term use at high temperatures. The reason for this is high tracking resistance (CTI> 600 V), arc resistance, glow wire test (GWFI 960 ° C) and a high electrical RTI (relative temperature index) of 170 ° C according to UL 746 (IEC 60216 / T1).

Properties

Physical Form
  • Granules
  • Solid

Product families

Applications

Electrical & Electronics — Parts & Components
  • Circuit Breakers
  • Switches & Relays

Product Families

Plastics — Thermoset Resins
  • Polyesters

Other characteristics

Brand
RALUPOL
Density
2150.0 - 2190.0 kg/m³
End Uses
Relay Bases
Polymer Name
Thermoset Polyester
Processing Methods
Compression Molding, Injection Molding
Markets
Electrical & Electronics
Supply Form
Low dust granulate in moisture resistant bags
Flame Rating
UL 94 V0
Technology
Plastics
Packaging Type
Bags
Fillers Included
Glass Fiber
Material Features
  • Excellent Mechanical Strength
  • Excellent Performance
  • Good Electrical Properties
  • Low Shrinkage
Product Characteristic

Glass-fiber reinforced Polyester molding compound Very low mold shrinkage and post-shrinkage, very good mechanical strength, very good electrical values, better performance values compared to UP 804 Primary application(s): Contact bridges, Relays, Circuit breakers (RCD/MCB) This product meets the allowed upper limits for heavy metals and PCAs and also conforms to the requirements of the EU directives 2002/95 (RoHS), 2002/96 (WEEE) and 2006/122 (PFOS)

Certifications and Compliance

PFOS - 2006/122/EC; RoHS Compliant; UL 94; Waste Electrical & Electronic Equipment Directive (WEEE)

Plastics and Elastomers End Uses
Relay Bases
Plastics and Elastomers Functions
Resin
Handling Conditions

Keep cool and dry.Minimum shelf life at 20 ± 5 °C:6 months after date of delivery

Plastics and Elastomers Processing Methods
  • Compression Molding
  • Injection Molding

Technical data

Table 1 of 4

7 rows
CharacteristicValueUnitMethod
Compressive strength150 - 200MPaISO 604
E-Modulus (flexural test)13 - 16GPaISO 178
E-Modulus (tensile test)9 - 11GPaISO 527
Flexural strength110 - 130MPaISO 178
Impact strength (Charpy)7 - 10kJ/m²ISO 179 / 1eU
Impact strength (Charpy), notched3,5 - 5,0kJ/m²ISO 179 / 1eA
Tensile strength40 - 70MPaISO 527

Table 2 of 4

8 rows
CharacteristicValueUnitMethod
Coeff. of linear thermal expansion (longitudinal,50-100°C)10 - 2010-6 / KISO 11359-2
FlammabilityV-0 / 1,5Stufe/mmUL 94
Glow wire flammability test / GWFI960 / 1—IEC60695-2-12
Glow wire ignitability test / GWIT930 / 1—IEC60695 2-13
Heat deflection temp. HDT C - 8,00 MPamin. 200°CISO 75
Maximum application temperature (<50 h)220°CIEC 60216/T1
Maximum application temperature (20 000 h)170°CIEC 60216/T1
Thermal conductivity0,9 - 1,1W / m * KASTM E 1461

Table 3 of 4

5 rows
CharacteristicValueUnitMethod
Moulding shrinkage (longitudinal)0,4 - 0,7%ISO 2577
Post shrinkage (168 h / 110 °C)max. 0,1%ISO 2577
Specific gravity1.90 - 2.10g/cm³ISO 1183
Water absorption (24 h / 23 °C)max. 35 / max. 0,5mg / %ISO 62
Apparent Density0.75 - 0.95g/cm³ISO 60

Table 4 of 4

7 rows
CharacteristicValueUnitMethod
Arc resistance4StufeASTM D 495
Dielectric strength25 - 35kV / mmIEC 60243-1
Dissipation factor (100 Hz/1 MHz)0,01-0,03 / 0,01-0,03—IEC 60250
Relative permittivity (100 Hz/1 MHz)5 - 6 / 4 - 5—IEC 60250
Surface resistance10^13 - 10^14ΩIEC 60093
Tracking resistance (CTI)600VIEC 60112
Volume resistivity10^14 - 10^15Ω cmIEC 60093

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