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LEXAN™ Copolymer HPX8R

Chemical Family
Polycarbonate (PC)

SABIC's Specialties Business Very high flow specialty polycarbonate with outstanding processability and ductility. For medical devices and pharmaceutical applications. Healthcare management of change, biocompatible (ISO10993 or USP Class VI). ETO sterilizable. Contains mold release. This product does not contain PFAS intentionally added during SHPP’s manufacturing process and are not expected to contain unintentional PFAS impurities. Each user is responsible for evaluating the presence of unintentional PFAS impurities.

Product families

Applications

Automotive & Transportation — Automotive
  • Automotive Lighting
Healthcare & Pharma — Medical
  • Medical Devices & Assemblies
  • Surgical Instruments & Trays
  • Tubing & Fluids Handling
Printing & Packaging — Packaging
  • Healthcare Packaging
  • Industrial & Transport Packaging
Electrical & Electronics — Parts & Components
  • Connectors
  • Switches & Relays

Product Families

Plastics — Engineering & Specialty Polymers
  • High Performance Thermoplastics
  • Polycarbonates

Other characteristics

Brand
LEXAN™ Copolymer
Polymer Name
Polycarbonate (PC)
Flexural Modulus
2250.0 - 2250.0 MPa
Additives Included
  • Heat Stabilizer, Mold Release Agent
  • Heat Stabilizer
  • Mold Release Agent
Processing Methods
Injection Molding
Note

ʰ Measurements made from laboratory test coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.; ᵖ UL ratings shown on the technical datasheet might not cover the full range of thicknesses and colors. For details, please see the UL Yellow Card.; ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.; ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.

Color
  • Translucent
  • Transparent
Markets
  • Automotive & Transportation
  • Electrical & Electronics
  • Healthcare & Pharma
  • Printing & Packaging
Flame Rating
UL 94 HB
Technology
Plastics
Labeling Claims
  • Biocompatible
  • No Added PFAS
Material Features
  • Biocompatible
  • Ethylene Oxide Sterilizable
  • Excellent Mold Release
  • Good Mold Release
  • Good Processability
  • Heat Stabilized
  • High Ductility
  • High Flow
Certifications and Compliance
  • ISO 10993
  • UL 94
  • USP Class VI
Plastics and Elastomers End Uses
  • Automotive Applications
  • Electrical Components
  • Electrical/Electronic Applications
  • Fluid Handling
  • Lighting Applications
  • Medical Devices
  • Medical/Healthcare Applications
  • Pharmaceutical Packaging
Plastics and Elastomers Functions
Resin
Plastics and Elastomers Processing Methods
Injection Molding

Technical data

Table 1 of 8

15 rows
CharacteristicValueUnitMethod
Tensile Stress (Yield, Type I, 50 mm/min) ¹¹59MPaASTM D638
Tensile Stress (Break, Type I, 50 mm/min) ¹¹58MPaASTM D638
Tensile Strain (Yield, Type I, 50 mm/min) ¹¹6%ASTM D638
Tensile Strain (Break, Type I, 50 mm/min) ¹¹118.9%ASTM D638
Tensile Modulus (at 50 mm/min) ¹¹2360MPaASTM D638
Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹99MPaASTM D790
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹2350MPaASTM D790
Hardness (Rockwell L) ¹¹90—ASTM D785
Tensile Stress (Yield, 50 mm/min) ¹¹59MPaISO 527
Tensile Stress (Break, 50 mm/min) ¹¹56MPaISO 527
Tensile Strain (Yield, 50 mm/min) ¹¹5.4%ISO 527
Tensile Strain (Break, 50 mm/min) ¹¹118.6%ISO 527

Table 2 of 8

8 rows
CharacteristicValueUnitMethod
Specific Gravity ¹¹1.19—ASTM D792
Mold Shrinkage (flow, 3.2 mm) ʰ ¹¹0.4 - 0.8%SABIC method
Mold Shrinkage (xflow, 3.2 mm) ʰ ¹¹0.4 - 0.8%SABIC method
Melt Flow Rate (at 300°C, 1.2 kgf) ¹¹35g/10 minASTM D1238
Density ¹¹1.19g/cm³ISO 1183
Water Absorption (at 23°C, saturated) ¹¹0.12%ISO 62-1
Moisture Absorption (at 23°C, 50% RH) ¹¹0.09%ISO 62
Melt Volume Rate (at 300°C, 1.2 kg) ¹¹33cm³/10 minISO 1133

Table 3 of 8

13 rows
CharacteristicValueUnitMethod
Vicat Softening Temperature (Rate A/50) ¹¹138°CASTM D1525
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹120°CASTM D648
Coefficient of Thermal Expansion (at -40°C to 95°C, flow) ¹¹0.0000651/°CASTM E831
Coefficient of Thermal Expansion (at -40°C to 95°C, xflow) ¹¹0.0000741/°CASTM E831
Coefficient of Thermal Expansion (at 23°C to 80°C, flow) ¹¹0.0000651/°CISO 11359-2
Coefficient of Thermal Expansion (at 23°C to 80°C, xflow) ¹¹0.0000741/°CISO 11359-2
Ball Pressure Test (at 123°C to 127°C) ¹¹Pass—IEC 60695-10-2
Vicat Softening Temperature (Rate B/50) ¹¹137°CISO 306
Vicat Softening Temperature (Rate B/120) ¹¹140°CISO 306
Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹117°CISO 75/Af
Relative Temperature Index (Electrical) ᵖ ¹¹130°CUL 746B
Relative Temperature Index (Mechanical with impact) ᵖ ¹¹120°CUL 746B

Table 4 of 8

2 rows
CharacteristicValueUnitMethod
Volume Resistivity ¹¹min. 1.E+15Ω.cmASTM D257
Surface Resistivity ¹¹min. 1.E+15ΩASTM D257

Table 5 of 8

2 rows
CharacteristicValueUnitMethod
Light Transmission (at 2.54 mm) ¹¹82%ASTM D1003
Haze (at 2.54 mm) ¹¹3%ASTM D1003

Table 6 of 8

11 rows
CharacteristicValueUnitMethod
Izod Impact (Notched, at 23°C) ¹¹702J/mASTM D256
Izod Impact (Notched, at -30°C) ¹¹220J/mASTM D256
Instrumented Dart Impact Total Energy (at 23°C) ¹¹79JASTM D3763
Izod Impact (Unnotched, 80*10*3, at 23°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Unnotched, 80*10*3, at -30°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Notched, 80*10*3, at 23°C) ¹¹60kJ/m²ISO 180/1A
Izod Impact (Notched, 80*10*3, at -30°C) ¹¹30kJ/m²ISO 180/1A
Charpy Impact (at 23°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹60kJ/m²ISO 179/1eA
Charpy Impact (at -30°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹30kJ/m²ISO 179/1eA
Charpy Impact (at 23°C, Unnotch Edgew 80*10*3 sp=62mm) ¹¹No breakkJ/m²ISO 179/1eU
Charpy Impact (at -30°C, Unnotch Edgew 80*10*3 sp=62mm) ¹¹No breakkJ/m²ISO 179/1eU

Table 7 of 8

14 rows
CharacteristicValueUnit
Drying Temperature ⁷120°C
Drying Time ⁷3 - 4Hrs
Drying Time (Cumulative) ⁷48Hrs
Maximum Moisture Content ⁷0.02%
Melt Temperature ⁷295 - 315°C
Nozzle Temperature ⁷290 - 310°C
Front - Zone 3 Temperature ⁷295 - 315°C
Middle - Zone 2 Temperature ⁷280 - 305°C
Rear - Zone 1 Temperature ⁷270 - 295°C
Mold Temperature ⁷70 - 95°C
Back Pressure ⁷0.3 - 0.7MPa
Screw Speed ⁷40 - 70rpm

Table 8 of 8

7 rows
CharacteristicValueUnitMethod
UL Recognized (94HB Flame Class Rating) ᵖmin. 1.5mmUL 94
Glow Wire Ignitability Temperature (at 3.0 mm) ᵖ850°CIEC 60695-2-13
Glow Wire Ignitability Temperature (at 1.5 mm) ᵖ825°CIEC 60695-2-13
Glow Wire Flammability Index (at 3 mm) ᵖ960°CIEC 60695-2-12
Glow Wire Ignitability Temperature (at 0.8 mm) ᵖ825°CIEC 60695-2-13
Glow Wire Flammability Index (at 1.5 mm) ᵖ825°CIEC 60695-2-12
Glow Wire Flammability Index (at 0.8 mm) ᵖ825°CIEC 60695-2-12

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