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LEXAN™ Copolymer HFD4412

Chemical Family
Polycarbonate (PC)

LEXAN HFD4412 is a 20% glass filled, injection moldable grade designed for high flow and superior surface appearance. Internal mold release.

Product families

Applications

Applications
  • Consumer Goods — Appliances & Electronics
Building & Construction — Building Envelope & Roofing
  • Glazing & Window Elements
Building & Construction — Building Materials
  • Interior Fixtures
Electrical & Electronics — Devices & Assemblies
  • Consumer Electronics
  • Displays
Industrial — Military & Defense
  • Advanced Materials

Product Families

Plastics — Engineering & Specialty Polymers
  • High Performance Thermoplastics
  • Polycarbonates

Other characteristics

Brand
LEXAN™ Copolymer
Polymer Name
Polycarbonate (PC)
Fillers Included
Glass Fiber
Additives Included
  • Heat Stabilizer, Mold Release Agent
  • Heat Stabilizer
  • Mold Release Agent
Processing Methods
Injection Molding
Note

ʰ Measurements made from laboratory test coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.; ᵖ UL ratings shown on the technical datasheet might not cover the full range of thicknesses and colors. For details, please see the UL Yellow Card.; ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.; ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.

Markets
  • Building & Construction
  • Consumer Goods
  • Electrical & Electronics
  • Industrial
Flame Rating
UL 94 HB
Technology
Plastics
Material Features
  • Good Mold Release
  • Good Surface Appearance
  • Heat Stabilized
  • High Flow
  • High Flowability
  • High Stiffness
  • High Strength
Certifications and Compliance
UL 94
Plastics and Elastomers End Uses
  • Audio Equipment
  • Building Materials
  • Cell Phones
  • Computer Components
  • Construction Applications
  • Displays
  • Doors
  • Electrical Components
Plastics and Elastomers Functions
Resin
Plastics and Elastomers Processing Methods
Injection Molding

Technical data

Table 1 of 6

10 rows
CharacteristicValueUnitMethod
Tensile Stress (Yield, Type I, 5 mm/min) ¹¹96MPaASTM D638
Tensile Stress (Break, Type I, 5 mm/min) ¹¹96MPaASTM D638
Tensile Strain (Yield, Type I, 5 mm/min) ¹¹3%ASTM D638
Tensile Modulus (at 5 mm/min) ¹¹6400MPaASTM D638
Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹159MPaASTM D790
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹5850MPaASTM D790
Tensile Stress (Yield, 5 mm/min) ¹¹110MPaISO 527
Tensile Stress (Break, 5 mm/min) ¹¹110MPaISO 527
Tensile Strain (Yield, 5 mm/min) ¹¹2.8%ISO 527
Tensile Strain (Break, 5 mm/min) ¹¹2.7%ISO 527

Table 2 of 6

8 rows
CharacteristicValueUnitMethod
Specific Gravity ¹¹1.3—ASTM D792
Mold Shrinkage (flow, 3.2 mm) ʰ ¹¹0.1 - 0.3%SABIC method
Mold Shrinkage (xflow, 3.2 mm) ʰ ¹¹0.1 - 0.3%SABIC method
Melt Flow Rate (at 300°C, 1.2 kgf) ¹¹15g/10 minASTM D1238
Density ¹¹1.35g/cm³ISO 1183
Water Absorption (at 23°C, saturated) ¹¹0.3%ISO 62-1
Moisture Absorption (at 23°C, 50% RH) ¹¹0.12%ISO 62
Melt Volume Rate (at 300°C, 1.2 kg) ¹¹14cm³/10 minISO 1133

Table 3 of 6

12 rows
CharacteristicValueUnitMethod
Heat Deflection Temperature (at 0.45 MPa, 3.2 mm, Unannealed) ¹¹130°CASTM D648
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹125°CASTM D648
Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹0.000031/°CASTM E831
Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹0.000071/°CASTM E831
Coefficient of Thermal Expansion (at 23°C to 80°C, flow) ¹¹0.000031/°CISO 11359-2
Coefficient of Thermal Expansion (at 23°C to 80°C, xflow) ¹¹0.000071/°CISO 11359-2
Ball Pressure Test (at 123°C to 127°C) ¹¹Pass—IEC 60695-10-2
Vicat Softening Temperature (Rate B/120) ¹¹143°CISO 306
Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹127°CISO 75/Af
Relative Temperature Index (Electrical) ᵖ ¹¹80°CUL 746B
Relative Temperature Index (Mechanical with impact) ᵖ ¹¹80°CUL 746B
Relative Temperature Index (Mechanical without impact) ᵖ ¹¹80°CUL 746B

Table 4 of 6

11 rows
CharacteristicValueUnitMethod
Izod Impact (Unnotched, at 23°C) ¹¹830J/mASTM D4812
Izod Impact (Notched, at 23°C) ¹¹109J/mASTM D256
Instrumented Dart Impact Total Energy (at 23°C) ¹¹21JASTM D3763
Izod Impact (Unnotched, 80*10*3, at 23°C) ¹¹42kJ/m²ISO 180/1U
Izod Impact (Unnotched, 80*10*3, at -30°C) ¹¹40kJ/m²ISO 180/1U
Izod Impact (Notched, 80*10*3, at 23°C) ¹¹7kJ/m²ISO 180/1A
Izod Impact (Notched, 80*10*3, at -30°C) ¹¹7kJ/m²ISO 180/1A
Charpy Impact (at 23°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹8kJ/m²ISO 179/1eA
Charpy Impact (at -30°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹8kJ/m²ISO 179/1eA
Charpy Impact (at 23°C, Unnotch Edgew 80*10*3 sp=62mm) ¹¹43kJ/m²ISO 179/1eU
Charpy Impact (at -30°C, Unnotch Edgew 80*10*3 sp=62mm) ¹¹48kJ/m²ISO 179/1eU

Table 5 of 6

14 rows
CharacteristicValueUnit
Drying Temperature ⁷120°C
Drying Time ⁷3 - 4Hrs
Drying Time (Cumulative) ⁷48Hrs
Maximum Moisture Content ⁷0.02%
Melt Temperature ⁷290 - 310°C
Nozzle Temperature ⁷280 - 305°C
Front - Zone 3 Temperature ⁷290 - 310°C
Middle - Zone 2 Temperature ⁷275 - 300°C
Rear - Zone 1 Temperature ⁷265 - 290°C
Mold Temperature ⁷70 - 95°C
Back Pressure ⁷0.3 - 0.7MPa
Screw Speed ⁷40 - 70rpm

Table 6 of 6

7 rows
CharacteristicValueUnitMethod
UL Recognized (94HB Flame Class Rating) ᵖmin. 0.3mmUL 94
Glow Wire Ignitability Temperature (at 3.0 mm) ᵖ850°CIEC 60695-2-13
Glow Wire Ignitability Temperature (at 2.0 mm) ᵖ875°CIEC 60695-2-13
Glow Wire Ignitability Temperature (at 1.0 mm) ᵖ850°CIEC 60695-2-13
Glow Wire Flammability Index (at 3 mm) ᵖ960°CIEC 60695-2-12
Glow Wire Flammability Index (at 2 mm) ᵖ960°CIEC 60695-2-12
Glow Wire Flammability Index (at 1 mm) ᵖ900°CIEC 60695-2-12

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