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LEXAN™ Copolymer HPX4EU

Chemical Family
Polycarbonate (PC)

SABIC's Specialties Business Medium flow specialty polycarbonate - improved processability & autoclavability. For medical devices and pharmaceutical applications. Healthcare management of change, biocompatible (ISO10993 or USP Class VI). EtO and steam sterilizable. This product does not contain PFAS intentionally added during SHPP’s manufacturing process and are not expected to contain unintentional PFAS impurities. Each user is responsible for evaluating the presence of unintentional PFAS impurities.

Product families

Applications

Healthcare & Pharma — Medical
  • Disposable Nonwovens
  • Medical Devices & Assemblies
  • Surgical Instruments & Trays
Printing & Packaging — Packaging
  • Healthcare Packaging
  • Industrial & Transport Packaging

Product Families

Plastics — Engineering & Specialty Polymers
  • High Performance Thermoplastics
  • Polycarbonates

Other characteristics

Brand
LEXAN™ Copolymer
Polymer Name
Polycarbonate (PC)
Flexural Modulus
2150.0 - 2150.0 MPa
Additives Included
Heat Stabilizer
Processing Methods
Injection Molding
Note

ʰ Measurements made from laboratory test coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.; ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.; ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.

Color
  • Translucent
  • Transparent
Markets
  • Healthcare & Pharma
  • Printing & Packaging
Technology
Plastics
Labeling Claims
  • Biocompatible
  • No Added PFAS
Material Features
  • Autoclave Sterilizable
  • Biocompatible
  • Ethylene Oxide Sterilizable
  • Good Flow
  • Good Processability
  • Heat Stabilized
  • High Impact Performance
  • High Impact Resistance
Certifications and Compliance
  • ISO 10993
  • USP Class VI
Plastics and Elastomers End Uses
  • Medical Devices
  • Medical Reusable Masks
  • Medical/Healthcare Applications
  • Pharmaceutical Packaging
  • Surgical Devices
Plastics and Elastomers Functions
Resin
Plastics and Elastomers Processing Methods
Injection Molding

Technical data

Table 1 of 7

15 rows
CharacteristicValueUnitMethod
Tensile Stress (Yield, Type I, 50 mm/min) ¹¹58MPaASTM D638
Tensile Stress (Break, Type I, 50 mm/min) ¹¹64MPaASTM D638
Tensile Strain (Yield, Type I, 50 mm/min) ¹¹5.8%ASTM D638
Tensile Strain (Break, Type I, 50 mm/min) ¹¹131.4%ASTM D638
Tensile Modulus (at 50 mm/min) ¹¹2210MPaASTM D638
Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹94MPaASTM D790
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹2210MPaASTM D790
Hardness (Rockwell L) ¹¹89—ASTM D785
Tensile Stress (Yield, 50 mm/min) ¹¹57MPaISO 527
Tensile Stress (Break, 50 mm/min) ¹¹61MPaISO 527
Tensile Strain (Yield, 50 mm/min) ¹¹5.5%ISO 527
Tensile Strain (Break, 50 mm/min) ¹¹124.9%ISO 527

Table 2 of 7

8 rows
CharacteristicValueUnitMethod
Specific Gravity ¹¹1.19—ASTM D792
Mold Shrinkage (flow, 3.2 mm) ʰ ¹¹0.4 - 0.8%SABIC method
Mold Shrinkage (xflow, 3.2 mm) ʰ ¹¹0.4 - 0.8%SABIC method
Melt Flow Rate (at 300°C, 1.2 kgf) ¹¹10g/10 minASTM D1238
Density ¹¹1.19g/cm³ISO 1183
Water Absorption (at 23°C, saturated) ¹¹0.24%ISO 62-1
Moisture Absorption (at 23°C, 50% RH) ¹¹0.09%ISO 62
Melt Volume Rate (at 300°C, 1.2 kg) ¹¹9cm³/10 minISO 1133

Table 3 of 7

10 rows
CharacteristicValueUnitMethod
Vicat Softening Temperature (Rate A/50) ¹¹141°CASTM D1525
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹124°CASTM D648
Coefficient of Thermal Expansion (at -40°C to 95°C, flow) ¹¹0.00007151/°CASTM E831
Coefficient of Thermal Expansion (at -40°C to 95°C, xflow) ¹¹0.00007931/°CASTM E831
Coefficient of Thermal Expansion (at 23°C to 80°C, flow) ¹¹0.00007151/°CISO 11359-2
Coefficient of Thermal Expansion (at 23°C to 80°C, xflow) ¹¹0.00007931/°CISO 11359-2
Ball Pressure Test (at 123°C to 127°C) ¹¹Pass—IEC 60695-10-2
Vicat Softening Temperature (Rate B/50) ¹¹141°CISO 306
Vicat Softening Temperature (Rate B/120) ¹¹142°CISO 306
Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹118°CISO 75/Af

Table 4 of 7

2 rows
CharacteristicValueUnitMethod
Volume Resistivity ¹¹min. 1.E+15Ω.cmASTM D257
Surface Resistivity ¹¹min. 1.E+15ΩASTM D257

Table 5 of 7

2 rows
CharacteristicValueUnitMethod
Light Transmission (at 2.54 mm) ¹¹82%ASTM D1003
Haze (at 2.54 mm) ¹¹3%ASTM D1003

Table 6 of 7

4 rows
CharacteristicValueUnitMethod
Izod Impact (Notched, at 23°C) ¹¹890J/mASTM D256
Izod Impact (Notched, at -30°C) ¹¹795J/mASTM D256
Instrumented Dart Impact Total Energy (at 23°C) ¹¹82JASTM D3763
Instrumented Dart Impact Total Energy (at -30°C) ¹¹85JASTM D3763

Table 7 of 7

14 rows
CharacteristicValueUnit
Drying Temperature ⁷120°C
Drying Time ⁷3 - 4Hrs
Drying Time (Cumulative) ⁷48Hrs
Maximum Moisture Content ⁷0.02%
Melt Temperature ⁷295 - 315°C
Nozzle Temperature ⁷290 - 310°C
Front - Zone 3 Temperature ⁷295 - 315°C
Middle - Zone 2 Temperature ⁷280 - 305°C
Rear - Zone 1 Temperature ⁷270 - 295°C
Mold Temperature ⁷70 - 95°C
Back Pressure ⁷0.3 - 0.7MPa
Screw Speed ⁷40 - 70rpm

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