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FLEX NORYL™ Resin WCA901

SABIC's Specialties Business FLEX NORYL WCA901 resin is a flexible, non-reinforced extrudable blend of Polyphenylene Ether (PPE) + Thermoplastic Elastomer (TPE). This material contains non-halogenated flame retardant and performance capable of meeting UL VW-1 requirements, 105C end use temperature rating, and heat deformation performance as defined by UL 1581. FLEX NORYL WCA901 resin is intended for evaluation in wire and cable applications. It has a Shore A Hardness reading of 91 and exhibits superior thermal stability, very low water absorption, good electric properties, and low specific gravity. Processing is typically conducted on standard extrusion equipment, and UL 1581 testing is conducted on 2.0mm wire with 0.12mm X 20 stranded copper conductor.

Product families

Applications

Applications
  • Consumer Goods — Appliances & Electronics
Electrical & Electronics — Devices & Assemblies
  • Consumer Electronics
  • Displays
Electrical & Electronics — Parts & Components
  • Conduits & Cable Management
  • Connectors
  • Switches & Relays
Electrical & Electronics — Wire & Cable
  • Jacketing & Insulation

Product Families

Plastics — Engineering & Specialty Polymers
  • Blends & Alloys

Other characteristics

Brand
FLEX NORYL™ Resin
Density
1100.0 - 1100.0 kg/m³
Polymer Name
PPE/TPE Alloy
Processing Methods
Extrusion, Wire Coating Extrusion
Note

ʳ UL Ratings shown on the technical datasheet might not cover the full range of thicknesses, colors and regions. For details, please see the UL Yellow Card.; ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.; ¹⁹ Wire and cable - UL 1581 tested on 2.0mm wire with 0.12mmx20 stranded copper

Markets
  • Consumer Goods
  • Electrical & Electronics
Flame Rating
UL 94 V0
Technology
Plastics
Labeling Claims
  • Bromine-free
  • Chlorine-free
Additives Included
  • Flame Retardant
  • Heat Stabilizer
  • Impact Modifier
  • Mold Release Agent
Material Features
  • Creep Resistant
  • Dimensional Stability
  • Flame Retardant
  • Flexible
  • Good Extrusion Properties
  • Good Mold Release
  • Good Processability
  • Heat Stabilized
Country Availability
  • Canada
  • China (Mainland)
  • Mexico
  • USA
Certifications and Compliance
  • RoHS Compliant
  • UL 94
Plastics and Elastomers End Uses
  • Cable Management Systems
  • Cables
  • Cell Phones
  • Computer Components
  • Conduit
  • Displays
  • Electrical Components
  • Electrical/Electronic Applications
Plastics and Elastomers Functions
Resin
Plastics and Elastomers Processing Methods
  • Extrusion
  • Wire Coating Extrusion

Technical data

Table 1 of 7

8 rows
CharacteristicValueUnitMethod
Tensile Stress (Break, Type I, 50 mm/min) ¹¹23MPaASTM D638
Tensile Strain (Break, Type I, 50 mm/min) ¹¹110%ASTM D638
Flexural Modulus (at 12.5 mm/min, 100 mm span) ¹¹390MPaASTM D790
Hardness (Shore A, 30S reading) ¹¹91—ASTM D2240
Tensile Stress (Break, 50 mm/min) ¹¹22MPaISO 527
Tensile Strain (Break, 50 mm/min) ¹¹95%ISO 527
Flexural Modulus (at 12.5 mm/min) ¹¹390MPaISO 178
Tear Strength ¹¹13N/mmISO 6383

Table 2 of 7

2 rows
CharacteristicValueUnitMethod
Specific Gravity ¹¹1.1—ASTM D792
Melt Flow Rate (at 250°C, 10.0 kgf) ¹¹10g/10 minASTM D1238

Table 3 of 7

7 rows
CharacteristicValueUnitMethod
Tensile Strength (Break) ¹⁹26MPaUL 1581
Tensile Elongation (Break) ¹⁹190%UL 1581
Tensile Strength (Break, after 7days, at 136°C) ¹⁹27MPaUL 1581
Tensile Elongation (Break, after 7days, at 136°C) ¹⁹127%UL 1581
UL Temperature Rating ¹⁹105°CUL 1581
Heat Deformation (at 121°C, 250g) ¹⁹15%UL 1581
VW-1 ¹⁹Pass—UL 1581

Table 4 of 7

5 rows
CharacteristicValueUnitMethod
Volume Resistivity ¹¹5.10E+15Ω.cmASTM D257
Surface Resistivity ¹¹4.20E+16ΩASTM D257
Relative Permittivity (1 MHz) ¹¹2.7—IEC 60250
Dissipation Factor (at at 1 MHz) ¹¹0.004—IEC 60250
Comparative Tracking Index ʳ ¹¹600VIEC 60112

Table 5 of 7

1 row
CharacteristicValueUnitMethod
Brittleness Temperature ¹¹max. -40°CASTM D746

Table 6 of 7

2 rows
CharacteristicValueUnitMethod
UL Recognized (94V-0 Flame Class Rating) ʳmin. 6mmUL 94
Oxygen Index (LOI) ʳ27%ISO 4589

Table 7 of 7

17 rows
CharacteristicValueUnit
Conductor Pre-heat Temperature80 - 150°C
Cooling Water Air Gap100 - 200mm
Cross-head Temperature240 - 270°C
Die Temperature240 - 270°C
Drying Temperature75 - 85°C
Drying Time5 - 7Hrs
Drying Time (Cumulative)12Hrs
Extruder Length/Diameter Ratio (L/D)22:1 to 26:1—
Feed Zone Temperature200 - 240°C
Head Zone Temperature240 - 270°C
Maximum Moisture Content0.02%
Melt Temperature240 - 270°C

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