LNP™ STAT-KON™ Compound DX05042
- Chemical Family
- Polycarbonate (PC)
SABIC's Specialties Business LNP™ STAT-KON™ DX05042 compound is based on Polycarbonate (PC) resin containing 10% PTFE, 20% carbon fiber, 5% glass fiber. Added features of this grade include: Electrically Conductive, Wear Resistant, Easy Molding.
Product families
Applications
- Equipment & Parts
- Industrial Automation
- Semiconductor Manufacturing
Product Families
- High Performance Thermoplastics
- Polycarbonates
Other characteristics
- Brand
- LNP™ STAT-KON™ Compound
- Polymer Name
- Polycarbonate (PC)
- Fillers Included
- Carbon Fiber, Glass Fiber, PTFE, Proprietary
- Carbon Fiber
- Glass Fiber
- PTFE
- Proprietary
- Flexural Modulus
- 14100.0 - 14100.0 MPa
- Additives Included
- Lubricant (PTFE)
- Processing Methods
- Injection Molding
- Note
ᵈ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding. Do NOT mix NORYL GTX* resin with other grades of NORYL* resins. Polystyrene and acrylic regrind are effective purging Materials. Use temperature range appropriate for particular purging resin. Regrind must also be dried. Maximum 25% regrind. Dry at recommended temperatures and times for optimum performance. Overdrying can cause loss of physical properties and/or create appearance defects. Do not exceed recommended basic drying time and temperature above or:\n4-8 hrs at 95°C (200°F), 10 hrs max\n6-12 hrs at 80°C (175°F), 16 hrs max\n8-16 hrs at 65°C (150°F), 24 hrs max\nAVOID air circulating tray ovens. Moisture levels in heated ambient air can exceed moisture level in the resin itself, causing moisture ABSORPTION not drying. Avoid melt temperature in excess of 300°C (575°F) and residence times over 6-8 minutes (may affect properties and/or appearance). Nozzle temperature controls assist in elimination of drool premature freeze-off. Shot sizes in excess of 50% barrel capacity can lead to difficulties in providing a consistent, homogenous plastic melt.; ᵍ Measurements made from Laboratory test Coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.; ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.; ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.
- Markets
- Electrical & Electronics
- Industrial
- Technology
- Plastics
- Material Features
- Conductive
- Easy To Mold
- Electrically Conductive
- Good Moldability
- Good Processability
- High Stiffness
- High Strength
- Light Weight
- Country Availability
- Canada
- China (Mainland)
- Mexico
- USA
- Plastics and Elastomers End Uses
- Electrical/Electronic Applications
- Industrial Applications
- Semiconductor Applications
- Plastics and Elastomers Functions
- Resin
- Plastics and Elastomers Processing Methods
- Injection Molding
Technical data
Table 1 of 6
10 rows| Characteristic | Value | Unit | Method |
|---|---|---|---|
| Mold Shrinkage (flow) ᵍ ¹¹ | 0.2 - 0.4 | % | SABIC method |
| Mold Shrinkage (xflow) ᵍ ¹¹ | 0.4 | % | SABIC method |
| Density ¹¹ | 1.37 | g/cm³ | ISO 1183 |
| Moisture Absorption (at 23°C, 50% RH) ¹¹ | 0.08 | % | ISO 62 |
| Moisture Absorption (at 23°C, 50% RH, 24hrs) ¹¹ | 0.02 | % | ASTM D570 |
| Water Absorption (at 23°C, 24hrs) ¹¹ | 0.15 | % | ASTM D570 |
| Water Absorption (at 23°C, saturated) ¹¹ | 0.27 | % | ISO 62-1 |
| Wear Factor Washer ¹¹ | 36 | 10^-10 in^5-min/ft-lb-hr | ASTM D3702 Modified: Manual |
| Dynamic COF ¹¹ | 0.23 | — | ASTM D3702 Modified: Manual |
| Static COF ¹¹ | 0.39 | — | ASTM D3702 Modified: Manual |
Table 2 of 6
10 rows| Characteristic | Value | Unit | Method |
|---|---|---|---|
| Tensile Stress (Break, 5 mm/min) ¹¹ | 167 | MPa | ISO 527 |
| Tensile Strain (Break, 5 mm/min) ¹¹ | 2.1 | % | ISO 527 |
| Tensile Modulus (at 1 mm/min) ¹¹ | 16400 | MPa | ISO 527 |
| Flexural Stress (Yield, at 2 mm/min) ¹¹ | 256 | MPa | ISO 178 |
| Flexural Modulus (at 2 mm/min) ¹¹ | 14100 | MPa | ISO 178 |
| Tensile Stress (Break, Type I, 5 mm/min) ¹¹ | 169 | MPa | ASTM D638 |
| Tensile Modulus (at 5 mm/min) ¹¹ | 16400 | MPa | ASTM D638 |
| Tensile Strain (Break, Type I, 5 mm/min) ¹¹ | 2.4 | % | ASTM D638 |
| Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹ | 248 | MPa | ASTM D790 |
| Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹ | 13100 | MPa | ASTM D790 |
Table 3 of 6
9 rows| Characteristic | Value | Unit | Method |
|---|---|---|---|
| Vicat Softening Temperature (Rate B/50) ¹¹ | 143 | °C | ASTM D1525 |
| Vicat Softening Temperature (Rate B/50) ¹¹ | 143 | °C | ISO 306 |
| Heat Deflection Temperature/Bf (at 0.45 Mpa, Flatw 80*10*4, sp=64mm) ¹¹ | 144 | °C | ISO 75/Bf |
| Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹ | 137 | °C | ISO 75/Af |
| Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹ | 135 | °C | ASTM D648 |
| Coefficient of Thermal Expansion (at 23°C to 80°C, flow) ¹¹ | 0.00001 | 1/°C | ISO 11359-2 |
| Coefficient of Thermal Expansion (at 23°C to 80°C, xflow) ¹¹ | 0.000084 | 1/°C | ISO 11359-2 |
| Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹ | 0.000008 | 1/°C | ASTM E831 |
| Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹ | 0.000075 | 1/°C | ASTM E831 |
Table 4 of 6
1 row| Characteristic | Value | Unit | Method |
|---|---|---|---|
| Surface Resistivity ᵈ ¹¹ | 100 - 1000 | Ω | ASTM D257 |
Table 5 of 6
6 rows| Characteristic | Value | Unit | Method |
|---|---|---|---|
| Izod Impact (Notched, 80*10*4, at 23°C) ¹¹ | 11 | kJ/m² | ISO 180/1A |
| Izod Impact (Unnotched, 80*10*4, at 23°C) ¹¹ | 45 | kJ/m² | ISO 180/1U |
| Izod Impact (Notched, at 23°C) ¹¹ | 100 | J/m | ASTM D256 |
| Izod Impact (Unnotched, at 23°C) ¹¹ | 640 | J/m | ASTM D4812 |
| Charpy Impact (at 23°C, V-notch Edgew 80*10*4 sp=62mm) ¹¹ | 11 | kJ/m² | ISO 179/1eA |
| Charpy Impact (at 23°C, Unnotch Edgew 80*10*4 sp=62mm) ¹¹ | 45 | kJ/m² | ISO 179/1eU |
Table 6 of 6
10 rows| Characteristic | Value | Unit |
|---|---|---|
| Drying Temperature ⁷ | 120 | °C |
| Drying Time ⁷ | 4 | Hrs |
| Maximum Moisture Content ⁷ | 0.02 | % |
| Melt Temperature ⁷ | 305 - 325 | °C |
| Front - Zone 3 Temperature ⁷ | 320 - 330 | °C |
| Middle - Zone 2 Temperature ⁷ | 310 - 320 | °C |
| Rear - Zone 1 Temperature ⁷ | 295 - 305 | °C |
| Mold Temperature ⁷ | 80 - 110 | °C |
| Back Pressure ⁷ | 0.2 - 0.3 | MPa |
| Screw Speed ⁷ | 30 - 60 | rpm |
