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LEXAN™ Copolymer HPF1

Chemical Family
Polycarbonate (PC)

25 MFR LEXAN High Flow Ductile Copolymer Healthcare Grade

Product families

Applications

Healthcare & Pharma — Medical
  • Medical Devices & Assemblies
  • Surgical Instruments & Trays
  • Tubing & Fluids Handling
Printing & Packaging — Packaging
  • Healthcare Packaging
  • Industrial & Transport Packaging
Electrical & Electronics — Parts & Components
  • Housings & Enclosures

Product Families

Plastics — Engineering & Specialty Polymers
  • High Performance Thermoplastics
  • Polycarbonates

Other characteristics

Brand
LEXAN™ Copolymer
Polymer Name
Polycarbonate (PC)
Flexural Modulus
2180.0 - 2180.0 MPa
Additives Included
  • Heat Stabilizer, Mold Release Agent
  • Heat Stabilizer
  • Mold Release Agent
Processing Methods
Injection Molding
Note

ʰ Measurements made from laboratory test coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.; ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.; ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.

Color
Transparent
Markets
  • Electrical & Electronics
  • Healthcare & Pharma
  • Printing & Packaging
Technology
Plastics
Material Features
  • Easy To Mold
  • Easy To Release
  • Excellent Mold Release
  • Good Mold Release
  • Good Moldability
  • Good Processability
  • Heat Stabilized
  • High Flow
Plastics and Elastomers End Uses
  • Enclosure
  • Fluid Handling
  • Medical Devices
  • Medical/Healthcare Applications
  • Pharmaceutical Packaging
  • Surgical Devices
Plastics and Elastomers Functions
Resin
Plastics and Elastomers Processing Methods
Injection Molding

Technical data

Table 1 of 6

15 rows
CharacteristicValueUnitMethod
Tensile Stress (Yield, Type I, 50 mm/min) ¹¹59MPaASTM D638
Tensile Stress (Break, Type I, 50 mm/min) ¹¹60MPaASTM D638
Tensile Strain (Yield, Type I, 50 mm/min) ¹¹6%ASTM D638
Tensile Strain (Break, Type I, 50 mm/min) ¹¹132%ASTM D638
Tensile Modulus (at 5 mm/min) ¹¹2230MPaASTM D638
Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹99MPaASTM D790
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹2220MPaASTM D790
Hardness (Rockwell R) ¹¹120—ASTM D785
Tensile Stress (Yield, 50 mm/min) ¹¹62MPaISO 527
Tensile Stress (Break, 50 mm/min) ¹¹65MPaISO 527
Tensile Strain (Yield, 50 mm/min) ¹¹6%ISO 527
Tensile Strain (Break, 50 mm/min) ¹¹123%ISO 527

Table 2 of 6

8 rows
CharacteristicValueUnitMethod
Specific Gravity ¹¹1.2—ASTM D792
Density ¹¹1.2g/cm³ISO 1183
Density ¹¹1.2g/cm³ASTM D792
Mold Shrinkage (flow, 3.2 mm) ʰ ¹¹0.5 - 0.7%SABIC method
Melt Flow Rate (at 300°C, 1.2 kgf) ¹¹25g/10 minASTM D1238
Water Absorption (at 23°C, saturated) ¹¹0.3%ISO 62-1
Moisture Absorption (at 23°C, 50% RH) ¹¹0.15%ISO 62
Melt Volume Rate (at 300°C, 1.2 kg) ¹¹23cm³/10 minISO 1133

Table 3 of 6

11 rows
CharacteristicValueUnitMethod
Vicat Softening Temperature (Rate B/50) ¹¹129°CISO 306
Vicat Softening Temperature (Rate B/50) ¹¹135°CASTM D1525
Heat Deflection Temperature (at 0.45 MPa, 3.2 mm, Unannealed) ¹¹122°CASTM D648
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹111°CASTM D648
Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹0.000081/°CASTM E831
Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹0.000081/°CISO 11359-2
Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹0.000081/°CASTM E831
Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹0.000081/°CISO 11359-2
Ball Pressure Test (at 123°C to 127°C) ¹¹Pass—IEC 60695-10-2
Vicat Softening Temperature (Rate B/120) ¹¹130°CISO 306
Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹115°CISO 75/Af

Table 4 of 6

3 rows
CharacteristicValueUnitMethod
Light Transmission (at 2.54 mm) ¹¹80%ASTM D1003
Haze (at 2.54 mm) ¹¹max. 1%ASTM D1003
Refractive Index ¹¹1.582—ASTM D542

Table 5 of 6

13 rows
CharacteristicValueUnitMethod
Izod Impact (Notched, at 23°C) ¹¹812J/mASTM D256
Izod Impact (Notched, at 0°C) ¹¹789J/mASTM D256
Izod Impact (Notched, at -30°C) ¹¹125J/mASTM D256
Multi-Axial Impact ¹¹110JISO 6603
Instrumented Dart Impact Total Energy (at 23°C) ¹¹67JASTM D3763
Izod Impact (Unnotched, 80*10*3, at 23°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Unnotched, 80*10*3, at -30°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Notched, 80*10*3, at 23°C) ¹¹64kJ/m²ISO 180/1A
Izod Impact (Notched, 80*10*3, at -30°C) ¹¹13kJ/m²ISO 180/1A
Charpy Impact (at 23°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹73kJ/m²ISO 179/1eA
Charpy Impact (at -30°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹13kJ/m²ISO 179/1eA
Charpy Impact (at 23°C, Unnotch Edgew 80*10*3 sp=62mm) ¹¹No breakkJ/m²ISO 179/1eU

Table 6 of 6

13 rows
CharacteristicValueUnit
Drying Temperature ⁷105 - 110°C
Drying Time ⁷3 - 4Hrs
Drying Time (Cumulative) ⁷24Hrs
Melt Temperature ⁷260 - 305°C
Nozzle Temperature ⁷255 - 300°C
Front - Zone 3 Temperature ⁷260 - 305°C
Middle - Zone 2 Temperature ⁷250 - 295°C
Rear - Zone 1 Temperature ⁷240 - 280°C
Mold Temperature ⁷50 - 80°C
Back Pressure ⁷0.3 - 0.7MPa
Screw Speed ⁷35 - 75rpm
Shot to Cylinder Size ⁷40 - 60%

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