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LEXAN™ FR Resin BM5225Y

SABIC's Specialties Business LEXAN™ BM5225Y Polycarbonate resin is an injection moldable non chlorinated/brominated mineral-filled flame retardant grade. It features high modulus, good flow, ductility and low warpage. It has a UL94 V0@1.5mm and 5VB@1.5mm flame rating and is a good candidate for thin wall applications.

Product families

Applications

Applications
  • Consumer Goods — Appliances & Electronics
Electrical & Electronics — Devices & Assemblies
  • Consumer Electronics
  • Displays
  • Lighting

Product Families

Plastics — Engineering & Specialty Polymers
  • Blends & Alloys

Other characteristics

Brand
LEXAN™ FR Resin
Density
1400.0 - 1400.0 kg/m³
Polymer Name
PC/ABS Alloy
Flexural Modulus
6150.0 - 6150.0 MPa
Processing Methods
Injection Molding
Note

ʰ Measurements made from laboratory test coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.; ᵖ UL ratings shown on the technical datasheet might not cover the full range of thicknesses and colors. For details, please see the UL Yellow Card.; ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.; ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.

Markets
  • Consumer Goods
  • Electrical & Electronics
Flame Rating
  • UL 94 5VB
  • UL 94 V0
  • UL 94 V1
Technology
Plastics
Labeling Claims
  • Bromine-free
  • Chlorine-free
Fillers Included
Mineral
Additives Included
Flame Retardant
Material Features
  • Flame Retardant
  • Low Warpage
  • Non-brominated
  • Non-chlorinated
Certifications and Compliance
UL 94
Plastics and Elastomers End Uses
  • Building Materials
  • Cell Phones
  • Computer Components
  • Displays
  • Electrical/Electronic Applications
  • Lighting Applications
  • Tablets
Plastics and Elastomers Functions
Resin
Plastics and Elastomers Processing Methods
Injection Molding

Technical data

Table 1 of 6

15 rows
CharacteristicValueUnitMethod
Tensile Stress (Yield, Type I, 5 mm/min) ¹¹55MPaASTM D638
Tensile Stress (Break, Type I, 5 mm/min) ¹¹34MPaASTM D638
Tensile Strain (Yield, Type I, 5 mm/min) ¹¹2.8%ASTM D638
Tensile Strain (Break, Type I, 5 mm/min) ¹¹5%ASTM D638
Tensile Modulus (at 5 mm/min) ¹¹5850MPaASTM D638
Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹98MPaASTM D790
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹6010MPaASTM D790
Hardness (Rockwell R) ¹¹109—ASTM D785
Tensile Stress (Yield, 5 mm/min) ¹¹56MPaISO 527
Tensile Stress (Break, 5 mm/min) ¹¹30MPaISO 527
Tensile Strain (Yield, 5 mm/min) ¹¹2.8%ISO 527
Tensile Strain (Break, 5 mm/min) ¹¹5%ISO 527

Table 2 of 6

4 rows
CharacteristicValueUnitMethod
Specific Gravity ¹¹1.39—ASTM D792
Mold Shrinkage (flow, 3.2 mm) ʰ ¹¹0.3%SABIC method
Melt Flow Rate (at 260°C, 2.16 kgf) ¹¹12g/10 minASTM D1238
Density ¹¹1.4g/cm³ISO 1183

Table 3 of 6

9 rows
CharacteristicValueUnitMethod
Vicat Softening Temperature (Rate B/50) ¹¹98°CASTM D1525
Heat Deflection Temperature (at 0.45 MPa, 3.2 mm, Unannealed) ¹¹93°CASTM D648
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹85°CASTM D648
Coefficient of Thermal Expansion (at 23°C to 80°C, flow) ¹¹0.0000341/°CISO 11359-2
Coefficient of Thermal Expansion (at 23°C to 80°C, xflow) ¹¹0.0000691/°CISO 11359-2
Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹87°CISO 75/Af
Relative Temperature Index (Electrical) ᵖ ¹¹80°CUL 746B
Relative Temperature Index (Mechanical with impact) ᵖ ¹¹80°CUL 746B
Relative Temperature Index (Mechanical without impact) ᵖ ¹¹80°CUL 746B

Table 4 of 6

4 rows
CharacteristicValueUnitMethod
Izod Impact (Notched, at 23°C) ¹¹50J/mASTM D256
Izod Impact (Notched, at -30°C) ¹¹37J/mASTM D256
Instrumented Dart Impact Total Energy (at 23°C) ¹¹20JASTM D3763
Charpy Impact (at 23°C, V-notch Edgew 80*10*4 sp=62mm) ¹¹6kJ/m²ISO 179/1eA

Table 5 of 6

9 rows
CharacteristicValueUnit
Drying Temperature ⁷90 - 105°C
Drying Time ⁷4 - 6Hrs
Drying Time (Cumulative) ⁷16Hrs
Melt Temperature ⁷270 - 300°C
Nozzle Temperature ⁷280 - 300°C
Front - Zone 3 Temperature ⁷270 - 290°C
Middle - Zone 2 Temperature ⁷260 - 280°C
Rear - Zone 1 Temperature ⁷250 - 270°C
Mold Temperature ⁷70 - 90°C

Table 6 of 6

3 rows
CharacteristicValueUnitMethod
UL Recognized (94-5VB Flame Class Rating) ᵖmin. 1.5mmUL 94
UL Recognized (94V-0 Flame Class Rating) ᵖmin. 1.2mmUL 94
UL Recognized (94V-1 Flame Class Rating) ᵖmin. 0.8mmUL 94

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