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LEXAN™ Copolymer EXL1162T

SABIC's Specialties Business LEXAN EXL1162T polycarbonate (PC) siloxane copolymer resin is a transparent injection molding (IM) grade with extra release properties. This resin offers good low temperature (-20 C) ductility in combination with high flow characteristics and excellent processability with opportunities for shorter IM cycle times compared to standard PC resins. LEXAN EXL1162T resin is a general purpose product available in transparent and opaque colors and may be an excellent candidate for a broad range of applications.

Product families

Applications

Applications
  • Consumer Goods — Appliances & Electronics
Automotive & Transportation — Automotive
  • Automotive Lighting
Building & Construction — Building Materials
  • Interior Fixtures
Industrial — Chemical & Industrial Manufacturing
  • Equipment & Parts
Electrical & Electronics — Devices & Assemblies
  • Consumer Electronics
  • Displays
  • Lighting
Healthcare & Pharma — Medical
  • Medical Devices & Assemblies
  • Surgical Instruments & Trays

Product Families

Plastics — Engineering & Specialty Polymers
  • High Performance Thermoplastics
  • Polycarbonates

Other characteristics

Brand
LEXAN™ Copolymer
Polymer Name
Polycarbonate-Siloxane Copolymer
Flexural Modulus
2140.0 - 2140.0 MPa
Additives Included
  • Heat Stabilizer, Mold Release Agent
  • Heat Stabilizer
  • Mold Release Agent
Processing Methods
3D Printing, Injection Molding
Note

ʰ Measurements made from laboratory test coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.; ᵖ UL ratings shown on the technical datasheet might not cover the full range of thicknesses and colors. For details, please see the UL Yellow Card.; ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.; ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.

Color
  • Translucent
  • Transparent
Markets
  • Automotive & Transportation
  • Building & Construction
  • Consumer Goods
  • Electrical & Electronics
  • Healthcare & Pharma
  • Industrial
Flame Rating
UL 94 HB
Technology
Plastics
Material Features
  • Good Mold Release
  • Heat Stabilized
  • High Impact Performance
  • High Impact Resistance
  • IR Transparent
  • Low Temperature Impact Resistance
  • Translucent
  • Unreinforced
Certifications and Compliance
UL 94
Plastics and Elastomers End Uses
  • Cell Phones
  • Computer Components
  • Displays
  • Electrical Components
  • Electrical/Electronic Applications
  • Industrial Parts
  • LED Lighting
  • Lighting Applications
Plastics and Elastomers Functions
Resin
Potential Benefits
Impact
Best-in-class ductility to -60 ºC with an outstanding balance of ductility and viscosity.
Weatherability
Excellent retention of mechanical properties upon outdoor exposure.
Aging
Better retention of properties vs. other polycarbonate resins.
Flame retardance
FR grades can be used in many ECO-compliant applications.
Knitline strength
A significant improvement over PC/ABS material
Chemical resistance
Improved chemical resistance to some chemicals compared to standard polycarbonate
Plastics and Elastomers Processing Methods
  • 3D Printing
  • Injection Molding

Technical data

Table 1 of 8

15 rows
CharacteristicValueUnitMethod
Tensile Stress (Yield, Type I, 50 mm/min) ¹¹58MPaASTM D638
Tensile Stress (Break, Type I, 50 mm/min) ¹¹57MPaASTM D638
Tensile Strain (Yield, Type I, 50 mm/min) ¹¹5.7%ASTM D638
Tensile Strain (Break, Type I, 50 mm/min) ¹¹117.9%ASTM D638
Tensile Modulus (at 50 mm/min) ¹¹2260MPaASTM D638
Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹94MPaASTM D790
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹2240MPaASTM D790
Tensile Stress (Yield, 50 mm/min) ¹¹57MPaISO 527
Tensile Stress (Break, 50 mm/min) ¹¹56MPaISO 527
Tensile Strain (Yield, 50 mm/min) ¹¹5.4%ISO 527
Tensile Strain (Break, 50 mm/min) ¹¹119.4%ISO 527
Tensile Modulus (at 1 mm/min) ¹¹2340MPaISO 527

Table 2 of 8

8 rows
CharacteristicValueUnitMethod
Specific Gravity ¹¹1.19—ASTM D792
Mold Shrinkage (flow, 3.2 mm) ʰ ¹¹0.4 - 0.8%SABIC method
Mold Shrinkage (xflow, 3.2 mm) ʰ ¹¹0.4 - 0.8%SABIC method
Melt Flow Rate (at 300°C, 1.2 kgf) ¹¹20g/10 minASTM D1238
Density ¹¹1.19g/cm³ISO 1183
Water Absorption (at 23°C, saturated) ¹¹0.12%ISO 62-1
Moisture Absorption (at 23°C, 50% RH) ¹¹0.09%ISO 62
Melt Volume Rate (at 300°C, 1.2 kg) ¹¹19cm³/10 minISO 1133

Table 3 of 8

13 rows
CharacteristicValueUnitMethod
Vicat Softening Temperature (Rate A/50) ¹¹138°CASTM D1525
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹121°CASTM D648
Coefficient of Thermal Expansion (at -40°C to 95°C, flow) ¹¹0.00007481/°CASTM E831
Coefficient of Thermal Expansion (at -40°C to 95°C, xflow) ¹¹0.00007641/°CASTM E831
Coefficient of Thermal Expansion (at 23°C to 80°C, flow) ¹¹0.00007481/°CISO 11359-2
Coefficient of Thermal Expansion (at 23°C to 80°C, xflow) ¹¹0.00007641/°CISO 11359-2
Ball Pressure Test (at 123°C to 127°C) ¹¹Pass—IEC 60695-10-2
Vicat Softening Temperature (Rate B/50) ¹¹138°CISO 306
Vicat Softening Temperature (Rate B/120) ¹¹139°CISO 306
Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹116°CISO 75/Af
Relative Temperature Index (Electrical) ᵖ ¹¹130°CUL 746B
Relative Temperature Index (Mechanical with impact) ᵖ ¹¹120°CUL 746B

Table 4 of 8

2 rows
CharacteristicValueUnitMethod
Volume Resistivity ¹¹min. 1.E+15Ω.cmASTM D257
Surface Resistivity ¹¹min. 1.E+15ΩASTM D257

Table 5 of 8

2 rows
CharacteristicValueUnitMethod
Light Transmission (at 2.54 mm) ¹¹82%ASTM D1003
Haze (at 2.54 mm) ¹¹3%ASTM D1003

Table 6 of 8

11 rows
CharacteristicValueUnitMethod
Izod Impact (Notched, at 23°C) ¹¹736J/mASTM D256
Izod Impact (Notched, at -30°C) ¹¹618J/mASTM D256
Instrumented Dart Impact Total Energy (at 23°C) ¹¹74JASTM D3763
Izod Impact (Unnotched, 80*10*3, at 23°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Unnotched, 80*10*3, at -30°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Notched, 80*10*3, at 23°C) ¹¹55kJ/m²ISO 180/1A
Izod Impact (Notched, 80*10*3, at -30°C) ¹¹40kJ/m²ISO 180/1A
Charpy Impact (at 23°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹65kJ/m²ISO 179/1eA
Charpy Impact (at -30°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹45kJ/m²ISO 179/1eA
Charpy Impact (at 23°C, Unnotch Edgew 80*10*3 sp=62mm) ¹¹No breakkJ/m²ISO 179/1eU
Charpy Impact (at -30°C, Unnotch Edgew 80*10*3 sp=62mm) ¹¹No breakkJ/m²ISO 179/1eU

Table 7 of 8

14 rows
CharacteristicValueUnit
Drying Temperature ⁷120°C
Drying Time ⁷3 - 4Hrs
Drying Time (Cumulative) ⁷48Hrs
Maximum Moisture Content ⁷0.02%
Melt Temperature ⁷295 - 315°C
Nozzle Temperature ⁷290 - 310°C
Front - Zone 3 Temperature ⁷295 - 315°C
Middle - Zone 2 Temperature ⁷280 - 305°C
Rear - Zone 1 Temperature ⁷270 - 295°C
Mold Temperature ⁷70 - 95°C
Back Pressure ⁷0.3 - 0.7MPa
Screw Speed ⁷40 - 70rpm

Table 8 of 8

7 rows
CharacteristicValueUnitMethod
UL Recognized (94HB Flame Class Rating) ᵖmin. 1.5mmUL 94
Glow Wire Ignitability Temperature (at 3.0 mm) ᵖ850°CIEC 60695-2-13
Glow Wire Ignitability Temperature (at 1.5 mm) ᵖ850°CIEC 60695-2-13
Glow Wire Ignitability Temperature (at 0.8 mm) ᵖ850°CIEC 60695-2-13
Glow Wire Flammability Index (at 3 mm) ᵖ960°CIEC 60695-2-12
Glow Wire Flammability Index (at 1.5 mm) ᵖ825°CIEC 60695-2-12
Glow Wire Flammability Index (at 0.8 mm) ᵖ825°CIEC 60695-2-12

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