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LEXAN™ Copolymer 4501

Chemical Family
Polycarbonate (PC)

SABIC's Specialties Business High heat resistant polyphthalate carbonate, provides DTUL of 290F at 264 psi. This product does not contain PFAS intentionally added during SHPP’s manufacturing process and are not expected to contain unintentional PFAS impurities. Each user is responsible for evaluating the presence of unintentional PFAS impurities.

Product families

Applications

Applications
  • Consumer Goods — Sports & Recreation
Automotive & Transportation — Automotive
  • Automotive Lighting
Building & Construction — Building Materials
  • Interior Fixtures
Electrical & Electronics — Devices & Assemblies
  • Lighting
Healthcare & Pharma — Medical
  • Medical Devices & Assemblies
  • Surgical Instruments & Trays
  • Tubing & Fluids Handling

Product Families

Plastics — Engineering & Specialty Polymers
  • High Performance Thermoplastics
  • Polycarbonates

Other characteristics

Brand
LEXAN™ Copolymer
Polymer Name
Polycarbonate (PC)
Additives Included
Mold Release Agent
Processing Methods
Injection Molding
Note

ʰ Measurements made from laboratory test coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.; ᵖ UL ratings shown on the technical datasheet might not cover the full range of thicknesses and colors. For details, please see the UL Yellow Card.; ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.; ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.

Color
  • Translucent
  • Transparent
Markets
  • Automotive & Transportation
  • Building & Construction
  • Consumer Goods
  • Electrical & Electronics
  • Healthcare & Pharma
Flame Rating
UL 94 V2
Technology
Plastics
Labeling Claims
No Added PFAS
Material Features
  • Good Mold Release
  • High Temperature Resistance
  • No Added PFAS
  • Translucent
  • Unreinforced
  • Very Good Heat Resistance
Country Availability
  • Canada
  • China (Mainland)
  • Mexico
  • USA
Certifications and Compliance
UL 94
Plastics and Elastomers End Uses
  • Automotive Applications
  • Consumer Applications
  • Electrical/Electronic Applications
  • Fluid Handling
  • Lighting Applications
  • Medical Devices
  • Medical/Healthcare Applications
  • Sporting Goods
Plastics and Elastomers Functions
Resin
Plastics and Elastomers Processing Methods
Injection Molding

Technical data

Table 1 of 8

14 rows
CharacteristicValueUnitMethod
Tensile Stress (Yield, 50 mm/min) ¹¹65MPaISO 527
Tensile Stress (Yield, Type I, 50 mm/min) ¹¹65MPaASTM D638
Tensile Stress (Break, 50 mm/min) ¹¹55MPaISO 527
Tensile Stress (Break, Type I, 50 mm/min) ¹¹71MPaASTM D638
Tensile Strain (Break, Type I, 50 mm/min) ¹¹122%ASTM D638
Tensile Strain (Yield, 50 mm/min) ¹¹7%ISO 527
Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹95MPaASTM D790
Tensile Strain (Break, 50 mm/min) ¹¹min. 50%ISO 527
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹2020MPaASTM D790
Tensile Modulus (at 1 mm/min) ¹¹2300MPaISO 527
Flexural Modulus (at 2 mm/min) ¹¹2300MPaISO 178
Hardness (Rockwell M) ¹¹85—ASTM D785

Table 2 of 8

9 rows
CharacteristicValueUnitMethod
Mold Shrinkage (on Tensile Bar, flow) ʰ ¹¹0.7%SABIC method
Specific Gravity ¹¹1.2—ASTM D792
Density ¹¹1.2g/cm³ISO 1183
Density ¹¹1.19g/cm³ASTM D792
Specific Volume ¹¹0.83cm³/gASTM D792
Melt Volume Rate (at 300°C, 5.0 kg) ¹¹10cm³/10 minISO 1133
Water Absorption (at 23°C, 24hrs) ¹¹0.16%ASTM D570
Mold Shrinkage (flow, 3.2 mm) ʰ ¹¹0.7 - 0.8%SABIC method
Melt Flow Rate (at 300°C, 1.2 kgf) ¹¹3g/10 minASTM D1238

Table 3 of 8

9 rows
CharacteristicValueUnitMethod
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹143°CASTM D648
Coefficient of Thermal Expansion (at -40°C to 95°C, flow) ¹¹0.00009181/°CASTM E831
Specific Heat ¹¹1.25J/g-°CASTM C351
Thermal Conductivity ¹¹0.21W/m-°CASTM C177
Thermal Conductivity ¹¹0.21W/m-°CISO 8302
Relative Temperature Index (Electrical) ᵖ ¹¹125°CUL 746B
Relative Temperature Index (Mechanical with impact) ᵖ ¹¹125°CUL 746B
Relative Temperature Index (Mechanical without impact) ᵖ ¹¹125°CUL 746B
Vicat Softening Temperature (Rate B/120) ¹¹160°CISO 306

Table 4 of 8

14 rows
CharacteristicValueUnitMethod
Relative Permittivity (1 MHz) ¹¹3—ASTM D150
Relative Permittivity (1 MHz) ¹¹3—IEC 60250
Dissipation Factor (at 100 Hz) ¹¹0.024—ASTM D150
Dissipation Factor (at 100 Hz) ¹¹0.024—IEC 60250
High Voltage Arc Track Rate (PLC) ¹¹3PLC CodeUL 746A
High Ampere Arc Ignition (PLC 4) ¹¹min. 1.5mmUL 746A
Hot Wire Ignition (PLC 1) ¹¹min. 6mmUL 746A
Hot Wire Ignition (PLC 2) ¹¹min. 3mmUL 746A
Hot Wire Ignition (PLC 3) ¹¹min. 1.5mmUL 746A
Volume Resistivity ¹¹min. 2.6E+16Ω.cmASTM D257
Dielectric Strength (in air, at 3.2mm) ¹¹20.2kV/mmASTM D149
Relative Permittivity (50/60 Hz) ¹¹3.15—ASTM D150

Table 5 of 8

3 rows
CharacteristicValueUnitMethod
Light Transmission (at 2.54 mm) ¹¹85%ASTM D1003
Haze (at 2.54 mm) ¹¹1%ASTM D1003
Refractive Index ¹¹1.6—ASTM D542

Table 6 of 8

12 rows
CharacteristicValueUnitMethod
Izod Impact (Unnotched, 80*10*3, at 23°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Unnotched, at 23°C) ¹¹3204J/mASTM D4812
Izod Impact (Notched, at 23°C) ¹¹640J/mASTM D256
Izod Impact (Unnotched, 80*10*3, at -30°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Notched, 80*10*3, at 23°C) ¹¹50kJ/m²ISO 180/1A
Tensile Impact Strength (Type S) ¹¹577kJ/m²ASTM D1822
Falling Dart Impact (at 23°C) ¹¹149JASTM D3029
Izod Impact (Notched, 80*10*3, at -30°C) ¹¹11kJ/m²ISO 180/1A
Charpy Impact (at 23°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹59kJ/m²ISO 179/1eA
Charpy Impact (at -30°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹13kJ/m²ISO 179/1eA
Charpy Impact (at 23°C, Unnotch Edgew 80*10*3 sp=62mm) ¹¹No breakkJ/m²ISO 179/1eU
Charpy Impact (at -30°C, Unnotch Edgew 80*10*3 sp=62mm) ¹¹No breakkJ/m²ISO 179/1eU

Table 7 of 8

22 rows
CharacteristicValueUnit
Drying Temperature ⁷120°C
Drying Temperature ⁷125 - 135°C
Drying Time ⁷3 - 4Hrs
Drying Time (Cumulative) ⁷48Hrs
Melt Temperature ⁷325 - 360°C
Melt Temperature ⁷340 - 360°C
Maximum Moisture Content ⁷0.02%
Nozzle Temperature ⁷320 - 340°C
Nozzle Temperature ⁷330 - 355°C
Front - Zone 3 Temperature ⁷320 - 340°C
Front - Zone 3 Temperature ⁷340 - 360°C
Middle - Zone 2 Temperature ⁷310 - 330°C

Table 8 of 8

1 row
CharacteristicValueUnitMethod
UL Recognized (94V-2 Flame Class Rating) ᵖmin. 1.5mmUL 94

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