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LNP™ THERMOTUF™ Compound DF004PSI

Chemical Family
Polycarbonate (PC)

SABIC's Specialties Business LNP THERMOTUF DF004PSI compound is based on Polycarbonate (PC) resin containing 20% glass fiber. Added features of this grade include: Impact Modified, High Flow Ductile, Good Chemical Resistance. This product does not contain PFAS intentionally added during SHPP’s manufacturing process and are not expected to contain unintentional PFAS impurities. Each user is responsible for evaluating the presence of unintentional PFAS impurities.

Product families

Plastics — Engineering & Specialty Polymers
  • High Performance Thermoplastics
  • Polycarbonates

Other characteristics

Brand
LNP™ THERMOTUF™ Compound
Polymer Name
Polycarbonate (PC)
Fillers Included
Glass Fiber
Additives Included

Flame Retardant, Heat Stabilizer, Impact Modifier, Mold Release Agent; Flame Retardant; Heat Stabilizer; Impact Modifier; Mold Release Agent

Processing Methods
Injection Molding
Note

ᵍ Measurements made from Laboratory test Coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.; ᵖ UL ratings shown on the technical datasheet might not cover the full range of thicknesses and colors. For details, please see the UL Yellow Card.; ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.; ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.

Markets
  • Building & Construction
  • Consumer Goods
  • Electrical & Electronics
  • Personal Care
  • Printing & Packaging
Flame Rating
UL 94 HB
Technology
Plastics
Labeling Claims
No Added PFAS
Material Features
  • Chemical Resistant
  • Ductile
  • Flame Retardant
  • Good Mold Release
  • Heat Stabilized
  • High Ductility
  • High Flow
  • High Flowability
Country Availability
  • Canada
  • China (Mainland)
  • Mexico
  • USA
Potential Applications

PC based LNP THERMOCOMPTM compounds may be qualified to use in consumer electronics, industrial applications for combination of dimensional stability, thin wall and non-Br/Cl Eco FR systems.

Certifications and Compliance
UL 94
Plastics and Elastomers End Uses
  • Building Materials
  • Cell Phones
  • Computer Components
  • Consumer Applications
  • Containers
  • Displays
  • Electrical Components
  • Electrical/Electronic Applications
Plastics and Elastomers Functions
Resin

Technical data

Table 1 of 6

8 rows
CharacteristicValueUnitMethod
Tensile Stress (Break, Type I, 5 mm/min) ¹¹99MPaASTM D638
Tensile Strain (Break, Type I, 5 mm/min) ¹¹2.9%ASTM D638
Tensile Modulus (at 5 mm/min) ¹¹6100MPaASTM D638
Flexural Stress (Break, 1.3 mm/min, 50 mm span) ¹¹147MPaASTM D790
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹5380MPaASTM D790
Tensile Stress (Break, 5 mm/min) ¹¹99MPaISO 527
Tensile Strain (Break, 5 mm/min) ¹¹2.9%ISO 527
Tensile Modulus (at 1 mm/min) ¹¹5960MPaISO 527

Table 2 of 6

4 rows
CharacteristicValueUnitMethod
Density ¹¹1.33g/cm³ASTM D792
Mold Shrinkage (flow) ᵍ ¹¹0.3 - 0.5%SABIC method
Mold Shrinkage (xflow) ᵍ ¹¹0.3 - 0.5%SABIC method
Melt Volume Rate (at 300°C, 1.2 kg) ¹¹10cm³/10 minASTM D1238

Table 3 of 6

7 rows
CharacteristicValueUnitMethod
Heat Deflection Temperature (at 0.45 MPa, 3.2 mm, Unannealed) ¹¹130°CASTM D648
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹126°CASTM D648
Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹0.0000251/°CASTM E831
Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹0.000061/°CASTM E831
Relative Temperature Index (Electrical) ᵖ ¹¹80°CUL 746B
Relative Temperature Index (Mechanical with impact) ᵖ ¹¹80°CUL 746B
Relative Temperature Index (Mechanical without impact) ᵖ ¹¹80°CUL 746B

Table 4 of 6

4 rows
CharacteristicValueUnitMethod
Charpy Impact (Unnotched, at 23°C) ¹¹48kJ/m²ISO 179/2C
Izod Impact (Unnotched, at 23°C) ¹¹627J/mASTM D4812
Izod Impact (Notched, at 23°C) ¹¹160J/mASTM D256
Charpy Impact (Notched, at 23°C) ¹¹16kJ/m²ISO 179/2C

Table 5 of 6

11 rows
CharacteristicValueUnit
Drying Temperature ⁷110°C
Drying Time ⁷3 - 6Hrs
Maximum Moisture Content ⁷0.02%
Melt Temperature ⁷285 - 310°C
Nozzle Temperature ⁷285 - 305°C
Front - Zone 3 Temperature ⁷280 - 300°C
Middle - Zone 2 Temperature ⁷270 - 290°C
Rear - Zone 1 Temperature ⁷260 - 280°C
Mold Temperature ⁷80 - 110°C
Back Pressure ⁷0.1 - 0.3MPa
Screw Speed ⁷50 - 90rpm

Table 6 of 6

1 row
CharacteristicValueUnitMethod
UL Recognized (94HB Flame Class Rating) ᵖ0.5mmUL 94

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