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LNP™ THERMOCOMP™ Compound DF0041VI

Chemical Family
Polycarbonate (PC)

SABIC's Specialties Business LNP™ THERMOCOMP™ DF0041VI compound is based on Polycarbonate (PC) resin containing 20% glass fiber. Added features of this grade include: Improved Plating Surface and Mechanical Performance suitable for Laser Direct Structuring (LDS) applications, Non-Brominated, Non-Chlorinated Flame Retardant, Wide Processing Window.

Product families

Applications

Applications
  • Consumer Goods — Appliances & Electronics
  • Consumer Goods — Lawn & Garden
Building & Construction — Decorative Materials & Finishes
  • Artificial Turf
Electrical & Electronics — Devices & Assemblies
  • Consumer Electronics
  • Displays
Printing & Packaging — Packaging
  • Non-Food Consumer Packaging
Personal Care — Packaging & Accessories
  • Applicators & Accessories
Electrical & Electronics — Parts & Components
  • Connectors
  • Housings & Enclosures
  • Switches & Relays

Product Families

Plastics — Engineering & Specialty Polymers
  • Polycarbonates

Other characteristics

Brand
LNP™ THERMOCOMP™ Compound
Polymer Name
Polycarbonate (PC)
Fillers Included
Glass Fiber
Flexural Modulus
6400.0 - 6400.0 MPa
Additives Included

Flame Retardant, Heat Stabilizer, Mold Release Agent; Flame Retardant; Heat Stabilizer; Mold Release Agent

Processing Methods
Injection Molding, Laser Sintering (SLS)
Note

ᵍ Measurements made from Laboratory test Coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.; ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.; ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.

Markets
  • Building & Construction
  • Consumer Goods
  • Electrical & Electronics
  • Personal Care
  • Printing & Packaging
Technology
Plastics
Labeling Claims
  • Bromine-free
  • Chlorine-free
Material Features
  • Cost Effective
  • Excellent Dielectric Properties
  • Fast Plating
  • Flame Retardant
  • Good Mold Release
  • Heat Stabilized
  • High Stiffness
  • Non-brominated
Country Availability
  • Canada
  • China (Mainland)
  • Mexico
  • USA
Plastics and Elastomers End Uses
  • Building Materials
  • Cell Phones
  • Computer Components
  • Consumer Applications
  • Containers
  • Displays
  • Doors
  • Electrical Components
Plastics and Elastomers Functions
Resin
Plastics and Elastomers Processing Methods
  • Injection Molding
  • Laser Sintering (SLS)

Technical data

Table 1 of 6

5 rows
CharacteristicValueUnitMethod
Density ¹¹1.4g/cm³ASTM D792
Melt Flow Rate (at 300°C, 2.16 kgf) ¹¹17g/10 minASTM D1238
Melt Flow Rate (at 300°C, 1.2 kgf) ¹¹10g/10 minASTM D1238
Mold Shrinkage (flow) ᵍ ¹¹0.2 - 0.4%SABIC method
Mold Shrinkage (xflow) ᵍ ¹¹0.2 - 0.4%SABIC method

Table 2 of 6

10 rows
CharacteristicValueUnitMethod
Tensile Stress (Break, Type I, 5 mm/min) ¹¹85MPaASTM D638
Tensile Strain (Break, Type I, 5 mm/min) ¹¹2.5%ASTM D638
Tensile Modulus (at 5 mm/min) ¹¹7000MPaASTM D638
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹6000MPaASTM D790
Flexural Strength (at 1.3 mm/min, 50 mm span) ¹¹125MPaASTM D790
Tensile Stress (Break, 5 mm/min) ¹¹86MPaISO 527
Tensile Strain (Break, 5 mm/min) ¹¹2.5%ISO 527
Tensile Modulus (at 1 mm/min) ¹¹6900MPaISO 527
Flexural Modulus (at 2 mm/min) ¹¹6400MPaISO 178
Flexural Strength (at 2 mm/min) ¹¹130MPaISO 178

Table 3 of 6

2 rows
CharacteristicValueUnitMethod
Heat Deflection Temperature (at 0.45 MPa, 3.2 mm, Unannealed) ¹¹124°CASTM D648
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹118°CASTM D648

Table 4 of 6

10 rows
CharacteristicValueMethod
Dielectric Constant (at 1.1 GHz) ¹¹3.367SABIC method
Dissipation Factor (at 1.1 GHz) ¹¹0.008SABIC method
Dielectric Constant (at 1.9 GHz) ¹¹3.363SABIC method
Dissipation Factor (at 1.9 GHz) ¹¹0.005SABIC method
Dielectric Constant (at 5 GHz) ¹¹3.347SABIC method
Dissipation Factor (at 5 GHz) ¹¹0.007SABIC method
Dielectric Constant (at 10 GHz) ¹¹3.323SABIC method
Dissipation Factor (at 10 GHz) ¹¹0.007SABIC method
Dielectric Constant (at 20 GHz) ¹¹3.157SABIC method
Dissipation Factor (at 20 GHz) ¹¹0.007SABIC method

Table 5 of 6

6 rows
CharacteristicValueUnitMethod
Izod Impact (Notched, at 23°C) ¹¹80J/mASTM D256
Izod Impact (Unnotched, at 23°C) ¹¹450J/mASTM D4812
Izod Impact (Notched, 80*10*4, at 23°C) ¹¹8kJ/m²ISO 180/1A
Izod Impact (Unnotched, 80*10*4, at 23°C) ¹¹26kJ/m²ISO 180/1U
Charpy Impact (at 23°C, V-notch Edgew 80*10*4 sp=62mm) ¹¹8kJ/m²ISO 179/1eA
Charpy Impact (at 23°C, Unnotch Edgew 80*10*4 sp=62mm) ¹¹30kJ/m²ISO 179/1eU

Table 6 of 6

10 rows
CharacteristicValueUnit
Drying Temperature ⁷110 - 120°C
Drying Time ⁷3 - 4Hrs
Melt Temperature ⁷290 - 310°C
Nozzle Temperature ⁷285 - 310°C
Front - Zone 3 Temperature ⁷285 - 310°C
Middle - Zone 2 Temperature ⁷285 - 310°C
Rear - Zone 1 Temperature ⁷285 - 310°C
Mold Temperature ⁷100 - 130°C
Back Pressure ⁷0.1 - 0.3MPa
Screw Speed ⁷50 - 150rpm

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