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PRF Composite Materials RP800

PRF Composite Materials RP800 is an epoxy tooling prepreg system capable of withstanding temperatures up to 190°C after full post cure. RP800 is available in carbon and glass woven fabrics from 200 - 800 g/m2 impregnated with epoxy resin. RP800 prepreg allows high quality tooling laminates to be produced directly from a low temperature master model permitting a wide choice of master model materials. Using a low temperature vacuum bag and autoclave process for inital cure, the tool laminate can then be demoulded for freestanding post cure.

Properties

Physical Form
Fabric

Product families

Applications

Applications
  • Consumer Goods — Sports & Recreation
Automotive & Transportation — Automotive
  • Interior
Industrial — Chemical & Industrial Manufacturing
  • Tooling & Moldmaking
Automotive & Transportation — Transportation
  • Aerospace & Aviation

Product Families

Composite Materials — Prepregs & Molding Compounds
  • Thermoset Prepregs

Other characteristics

Functions
Prepreg
Polymer Name
Epoxy Resins & Compounds
Processing Methods
Prepreg Processing, Vacuum Bagging
Reinforcement Material
  • Carbon Fibers, Glass Fibers
  • Carbon Fibers
  • Glass Fibers
Markets
  • Automotive & Transportation
  • Consumer Goods
  • Industrial
Cure Cycle

Heat ramp up rate: 1.0 - 2.0°C/minute up to temperature, under 6-7 bar pressure and >0.9 bar vacuum. Preferred initial cure can be either of the following: 50°C for 8 hours 60°C for 4 hours Ensure even heat in the autoclave and make sure that temperature does not exceed over 5°C of the component initial cure temperature. When the entire component has reached the initial curing temperature, hold for the specified time. Cool the laminate under pressure to room temperature (or <30°C) at 3°C per minute (max). Tooling can be demoulded from the master after this cure. For post cure, the tool must rest on a level surface to prevent possible deformation. The recommended post cure cycle is as follows: • From initial cure temperature, ramp up at 1°C per minute up to 170°C and cure for >2.5 hours, then cool naturally. This will provide a Tg >170°C (DSC). • Post cure > 4h @ 170°C provides a Tg of 190°C (DSC). The maximum heat ramp up rate at each stage is 1°C/minute.

Shelf LIfe
Tack life
4 days
Out life
5 days
Technology
Composite Materials
Material Features
Good Surface Finish
Reinforcement Form
Woven Fabric
Benefits and Features

• Initial cure from 50°C • Post cure: 170°C • Autoclave processing • Excellent surface finish

Composite Materials Functions
Prepreg
Composites Processing Methods
  • Prepreg Processing
  • Vacuum Bagging

Technical data

Table 1 of 2

1 row
CharacteristicValueUnit
Thermogravimetry (DSC)190°C

Table 2 of 2

1 row
CharacteristicValueUnit
Cure Temperature50 –180°C

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