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ROHACELL® S

ROHACELL® S is a closed-cell rigid foam created using polymethacrylimide (PMI) chemistry, and it is entirely free of CFCs. This foam is self-extinguishing, meaning it has fire-resistant properties. It is well-suited for various applications, including use in rail vehicles, watercraft, and the aerospace industry, where fire safety is a critical consideration.

Product families

Applications

Automotive & Transportation — Transportation
  • Aerospace & Aviation
  • Off Road & Recreational Vehicle (RV)
  • Rail & Mass Transit

Product Families

Composite Materials — Core Materials
  • Foam Cores

Other characteristics

Brand
ROHACELL
Core Type
Polymethacrylimide (PMI) Foam
Functions
Core Material
Note

* Thickness tolerance +/- 0.5 mm, other tolerances available on request. 1-4 mm thick sheets supplied in ¼ or ½ sheet size.

Markets
Automotive & Transportation
Core
Polymethacrylimide (PMI) Foam
Technology
Composite Materials
Weight Savings

When building composite sandwich components, lightweight ROHACELL® S has a closed cell structure that ensures the resin stays exactly where you want it – in the interface. This eliminates excess and unnecessary resin that adds undesirable weight to the finished part.

Labeling Claims
Chlorofluorocarbon (CFC)-Free
Composites End Use
  • Aerospace Applications
  • Watercraft
Material Features
  • Good Rigidity
  • Light Weight
  • Machinable
  • Self Extinguishing
Self-Extinguishing Foam

ROHACELL® S is closed-cell rigid foam based on polymethacrylimide (PMI) chemistry that is completely free of CFC's. This rigid foam is self- extinguishing and particularly suitable for applications in rail vehicles and watercraft, as well as use in the aerospace industry.

Specification Compliance

ROHACELL® S can be supplied with test certificates confirming compliance with multiple specifications, including:; FAR 25.853 (a)(1)(i) AITM 2.0002 Small Burner Test vertical (60s); FAR 25.853 (a)(1)(ii) AITM 2.0002 Small Burner Test vertical (12s); FAR 25.853 (a)(1)(iv) AITM 2.0003 Small Burner Test horizontal (15s); FAR 25.853 (a)(1)(v) AITM 2.0003 Small Burner Test horizontal (15s); FAR 25.853 (d) AITM 2.0007 Determination of the specific optical smoke density of aircraft materials

Processing and Production

ROHACELL® S foam is suitable for both prepreg processing and vacuum infusion at temperatures up to 130 °C (266 °F) and pressures up to 0.35 MPa (50 psi). Curing method options include autoclave, RTM, VARTM and press.. Using a ROHACELL® core makes it possible to produce sandwich components in a single step (co- curing), resulting in reduced overall production time.

Thermoforming and Shaping

ROHACELL® S can be easily thermoformed or CNC machined to meet customer requirements. High precision, pre-shaped and ready-to-use foam cores in complex or simple geometries can also be supplied by the ROHACELL® Shapes Department.

Composite Materials Functions
Core Material
Composites Processing Methods
  • Compression Molding
  • Out of Autoclave Prepreg
  • Prepreg Processing
  • Resin Transfer Molding (RTM)
  • Thermoforming
  • Vacuum Assisted Resin Transfer Molding (VARTM)
  • Vacuum Infusion Processing (VIP)

Technical data

Table 1 of 1

8 rows
CharacteristicValueUnitMethod
Density40 - 131kg/m³ISO 845
Compressive Strength0.7 - 2.8MPaISO 844
Shear Modulus20 - 55MPaDIN 53294
Elongation (at Break)3.5%ISO 527-2
Shear Strength0.6 - 2.2MPaDIN 53294
Tensile Modulus50 - 150MPaISO 527-2
Tensile Strength1.1 - 3.2MPaISO 527-2
Standard Sheet Thickness*3 - 75mm—

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