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EGYLINK GF2100

EGYLINK GF2100 is a fast curing silane crosslinkable polyethylene compound curable by moisture and possessing excellent extrusion properties at high output rates, the graft compound GF 2100 is mixed with a crosslinking Catalyst Masterbatch CT0461 generally in the ratio 95:5, the combination have excellent thermo-oxidative stability and can cured in ambient conditions. GF0461 has been specially developed for insulation of low voltage power cables with small diameter.

Product families

Applications

Electrical & Electronics — Wire & Cable
  • Jacketing & Insulation
  • Other Wire & Cable Applications

Product Families

Plastics — Basic Thermoplastics
  • Polyolefins

Other characteristics

Brand
EGYLINK
Polymer Name
Polyethylene (unspecified)
Processing Methods
Extrusion
Markets
Electrical & Electronics
Packing

Moisture resistant sacks containing 25 kg.; Boxes with a moisture resistant heat sealed liner containing approximately 600 kg.

Application

EGYLINK GF2100 pre-grafted base must be added with Catalyst CT0461 to promote curing. Catalyst dosage is 5% by weight and blending must be done just before using (2-3 hours). Catalyst doesn't need any pre-drying if stored in dry conditions in the original closed bags; in case, pre-drying can be made at 50-60 ˚C for 4-8 hours.; EGYLINK GF2100/CT0461 is suitable for most equipment for PVC/PE extrusion L/D Ratio >20 & Compression ratio 2 – 3: 1 and Chromium plated extrusion molds As a guide the following temperature profile is recommended (this profile will vary slightly depend on extruder type, head design and output); This product can be crosslinked in ambient temperature, by immersion in hot water or exposure to low pressure steam at 90 - 95 ˚C, the crosslinking time period may be varied due to humidity, temperature, thickness of insulation and reel size.; EGYPLAST designed special type of masterbatch for XLPE application that not alter physical, mechanical and electrical properties, contact EGYPLAST representative for more information.

Cure
Moisture Cure
Technology
Plastics
Packaging Type
Bags
Specifications

EGYLINK GF2100/CT0461 in combination meets the applicable requirements, IEC60502-1, BS 7655 section 1.3 (GP8), HD 603 S1. The standards referred to is a selection and not complete coverage of all applicable standards.

Material Features
  • Crosslinkable
  • Fast Curing
  • Good Extrusion Properties
  • High Thermo-Oxidative Stability
Shelf Life Storage

EGYLINK GF2100 has a shelf life time 6 months from manufacturing date, the storage in cool dry conditions will maximize the shelf life, other precautions are:; Packing should remain sealed.; Avoid temperature more than 25°C.; Avoid storage outside and in direct sun light.; Use within 4 hours of opening packing.

Compatible Polymers and Resins
Polyvinyl Chloride (PVC)
Plastics and Elastomers End Uses
  • Cables
  • Low Voltage Insulation
  • Power Cable Jacketing
Plastics and Elastomers Functions
Resin
Plastics and Elastomers Processing Methods
Extrusion

Technical data

Table 1 of 3

4 rows
CharacteristicValueUnitMethod
Volume Resistivity (20°C)10¹⁶Ω.cmASTM D 257
Dielectric Strength (20°C)21.0Kv/mmASTM D 150
Dielectric Constant2.26—ASTM D 149
Dissipation Factor2.88X10⁻¹⁴—ASTM D 149

Table 2 of 3

4 rows
CharacteristicValueUnitMethod
Cold bend (-70°C)Pass—IEC EN 60811
Curing (Forced cure in water, 90°C, 15 minute ,200°C)0.2MPaHot Set test
Elongation Under Load125.0%IEC EN 60811
Permanent Elongation After Cooling5.0%IEC EN 60811

Table 3 of 3

6 rows
CharacteristicValueUnitMethod
Density0.93g/cm³ASTM D 792
Melt Flow Index (2.16 kg, 190°C)max. 1.0g/10ASTM D 1238
Tensile Strength16.0N/mm²BS EN 60811
Elongation (Break)300.0%BS EN 60811
Tensile strength (After 7 days, 135°C)max. 20% VariationBS EN 60811
Elongation (Break, After 7 days, 135°C)max. 20% VariationBS EN 60811

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