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Toray E726

Toray E726 is a toughened epoxy resin system with controlled flow for cures at 120°C (248°F), pre-impregnated into high performance fibers such as carbon, glass and aramid. It is designed for use within medical and industrial Applicationss and would also suit a wide range of engineering Applicationss. Toray E726 is compatible for co-cure with Toray EF72, a 120°C (248°F) cure resin film and Toray MicroPly™ SC72A syntactic core.

Properties

Physical Form
Prepreg

Product families

Applications

Applications
  • Consumer Goods — Sports & Recreation
Automotive & Transportation — Automotive
  • Chassis & Brake
  • Exterior & Body
  • Interior
  • Powertrain & UTH
Industrial — Chemical & Industrial Manufacturing
  • Equipment & Parts
Healthcare & Pharma — Medical
  • Medical Devices & Assemblies

Product Families

Composite Materials — Prepregs & Molding Compounds
  • Thermoset Prepregs

Other characteristics

End Uses
Medical Devices, Motorsport, Tanks
Functions
Prepreg
Polymer Name
Epoxy Resins & Compounds
Processing Methods
Out of Autoclave Prepreg, Vacuum Bagging
Markets
  • Automotive & Transportation
  • Consumer Goods
  • Healthcare & Pharma
  • Industrial
Exotherm

In certain circumstances, such as the production of thick section laminates rapid heat-up rates or highly insulating masters, Toray E726 can undergo exothermic heating leading to rapid temperature rise and component degradation in extreme cases. Where this is likely, a cure incorporating an intermediate dwell of 1 hour at 90°C (194°F) is recommended in order to minimize the risk.

Product Type
  • 120°C (248°F) Cure
  • Toughened Epoxy Resin System
Technology
Composite Materials
Processing Method

Cut patterns to size and lay-up the laminate in line with design instructions taking care not to distort the prepreg. If necessary, the tack of the prepreg may be increased by gentle warming with hot air. The lay-up should be vacuum debulked at regular intervals using a P3 (pin pricked) release film on the prepreg surface; vacuum of 980 mbar (29 ins Hg) is applied for 20 minutes. For autoclave cures, use of a nonperforated release film on the prepreg surface trimmed to within 25–30 mm of the prepreg edge is recommended for the cure cycle and a vacuum bag should be installed using standard techniques.

Composites End Use
  • Medical Devices
  • Motorsport
  • Tanks
Material Features
Good Surface Appearance
HIGHLIGHTS

Controlled flow; Excellent drapeability—complex shapes easily formed; Good surface finish; Excellent tack—easily laminates to mold surface; Low volatile content—no solvents used during processing; 60 day shelf life at ambient temperature; Autoclave, vacuum bag or press curable

Recommended Applications
  • Sport & Recreation
  • Motorsport & Formula 1
  • Automotive
  • Medical
  • Industrial
  • Wide range of engineering Applicationss
Composite Materials Functions
Prepreg
Composites Processing Methods
  • Out of Autoclave Prepreg
  • Vacuum Bagging
Product Safety and Shelf Life
Observe established precautions for handling epoxy resins and fibrous materials—wear gloves.
Out Life
60 days at 20°C (68°F)
Storage Life
12 months at -18°C (<0°F)
Out life is the maximum time allowed at room temperature before cure
To avoid moisture condensation
Following removal from cold storage, allow the prepreg to reach room temperature before opening the polythene bag. Typically, the thaw time for a full roll of material will be 4 to 6 hours.

Technical data

Table 1 of 2

2 rows
CharacteristicValueUnit
Tg (DMTA) after 1 hr at 120°C (248°F) Onset105 (221)°C (°F)
Tg (DMTA) after 1 hr at 120°C (248°F) Peak tan δ128 (262)°C (°F)

Table 2 of 2

1 row
CharacteristicValueUnit
Density (23°C (73.4°F))1.20 (74.9g/cm³(lbs./ft³)

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