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Toray MicroPly™ SF-5

Chemical Family
Cyanate Esters

Toray Toray MicroPly™ SF-5 is a cyanate ester based syntactic film developed to be compatible with various cyanate ester matrices, including Toray RS-3. Toray MicroPly™ SF-5 is available in unsupported and supported continuous film form in thicknesses from 0.25–6.35 mm (10–250 mils). Toray MicroPly™ SF-5 has been evaluated and qualified in aerospace and dielectric structures. 177°C (350°F) Cure Cyanate Ester Syntactic Film. Film to 127 cm (50”) wide.

Properties

Physical Form
  • Prepreg
  • Sheets

Product families

Applications

Automotive & Transportation — Transportation
  • Aerospace & Aviation

Product Families

Composite Materials — Prepregs & Molding Compounds
  • Sheet Molding Compounds (SMC)

Other characteristics

Brand
Toray MicroPly
Functions
Molding Compound
Processing Methods

Out of Autoclave Prepreg, Prepreg Processing, Vacuum Bagging

Markets
Automotive & Transportation
Shelf LIfe
Out Life
14 days out life ≤ 21°C (70°F) and ≤ 60% RH
Frozen Storage Life
6 months at ≤-18°C (≤ 0°F)
Out life is the maximum time allowed at 21°C (70°F) or below and 60% or less RH before cure, after a single frozen storage cycle in the original unopened packaging at -18°C (0°F) or below for a period not exceeding the frozen storage life noted above.
Technology
Composite Materials
HIGHLIGHTS

Minimum ambient work life of 4 weeks; Good handleability, drape, and processing; Good moisture resistance; Good toughness; Low dielectric and loss tangent over wide thermal and electrical ranges; Out of autoclave/vaccuum bag. Press forming, post curable autoclave

Recommended Applications
  • High Temperature
  • Space & Satellite
  • Aerostructures
  • Radome
Composite Materials Functions
Molding Compound
Composites Processing Methods
  • Out of Autoclave Prepreg
  • Prepreg Processing
  • Vacuum Bagging

Technical data

Table 1 of 2

3 rows
CharacteristicValueUnit
Dry Tg (by DMA) and post cured at 232°C (450°F)177 (350)°C (°F)
Dry Tg (by DMA) cured 2 hours at 232°C (450°F)254 (490)°C (°F)
Wet Tg (by DMA) determined after exposure to 95% RH at 71°C (160°F) for 20 days249 (480)°C (°F)

Table 2 of 2

4 rows
CharacteristicValueUnit
Density38 (0.61)pcf (g/cc)
Dielectric Constant at 18 GHz1.7—
Loss Tangent at 18 GHz0.004—
Moisture Absorption3.5%

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