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Toray MicroPly™ TCF4001

Chemical Family
Cyanate Esters

Toray Toray MicroPly™ TCF4001 cyanate ester syntactic foam is unique in the industry due to its combination of low density and good structural properties. The material does not require pressure during cure to achieve its mechanical properties, and can be machined to shape if required. Toray MicroPly™ TCF4001 can be packed into tooling cavities. 177°C (350°F) Cure, Cyanate Ester Syntactic Foam.

Product families

Applications

Automotive & Transportation — Transportation
  • Aerospace & Aviation

Product Families

Composite Materials — Core Materials
  • Foam Cores

Other characteristics

Brand
Toray MicroPly
Core Type
Thermoset Foam
Functions
Core Material
Markets
Automotive & Transportation
Core
Thermoset Foam
Shelf LIfe
Out Life
14 days out life ≤ 21°C (70°F) and ≤ 60% RH
Frozen Storage Life
6 months at ≤-18°C (≤ 0°F)
Out life is the maximum time allowed at 21°C (70°F) or below and 60% or less RH before cure, after a single frozen storage cycle in the original unopened packaging at -18°C (0°F) or below for a period not exceeding the frozen storage life noted above.
Technology
Composite Materials
Material Features
Good Mechanical Properties
HIGHLIGHTS
  • Compatible with TC420 prepregs
  • Excellent high temperature performance
  • Post curable for higher Tg
Recommended Applications
  • High Temperature
  • Space & Satellite
  • Aerostructures
  • Radome
  • High temperature tooling backup structures
  • Low moisture pickup
  • Low outgassing foam core for space structures
  • Aircraft interiors
Composite Materials Functions
Core Material
Composites Processing Methods
  • Out of Autoclave Prepreg
  • Prepreg Processing
  • Vacuum Bagging

Technical data

Table 1 of 1

4 rows
CharacteristicValueUnit
Cure Temperature177 (350)°C (°F)
Density0.35–0.42 (22–26)g/cc (pcf)
Dielectric Constant at 10 GHz1.554—
Loss Tangent at 10 GHz0.0123—

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