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Flex-Core Aluminum Core—Aerospace Grade

Chemical Family
Aluminum Compounds

Aluminum Flex-Core® honeycomb utilizes either 5052 or 5056 alloy foil material and is available in two cell sizes. FlexCore® has unique cell configurations that significantly reduce anticlastic behavior and permit small radii of curvature without deformation of the cell walls or loss of mechanical properties. Aluminum Flex-Core® has been developed to allow the designer and fabricator freedom in the utilization of honeycomb for components requiring simple and compound curvatures. Highly contoured sandwich panels such as leading edges and flaps, nacelles, fairings, doors, and access covers, and other parabolic, spherical, and cylindrical shapes are prime Flex-Core® candidates. Duplicate die model and control tooling for aerospace use are also examples of Flex-Core® Applicationss. As with standard aluminum honeycomb, Flex-Core® provides controlled crush characteristics without rebound and thus curved energy absorption units become feasible and economical.

Properties

Physical Form
Sheets

Product families

Applications

Applications
  • Consumer Goods — Sports & Recreation
Automotive & Transportation — Automotive
  • Chassis & Brake
  • Exterior & Body
  • Interior
  • Powertrain & UTH
Industrial — Chemical & Industrial Manufacturing
  • Equipment & Parts
Automotive & Transportation — Transportation
  • Aerospace & Aviation

Product Families

Composite Materials — Core Materials
  • Honeycomb

Other characteristics

Brand
Flex-Core
Core Type
Aluminum Honeycomb
Functions
Core Material
Markets
  • Automotive & Transportation
  • Consumer Goods
  • Industrial
Core
Aluminum Honeycomb
Technology
Composite Materials
Composites End Use
  • Fan Casings
  • Helicopter Rotor Blades
  • Motorsport
  • Tanks
Material Features
  • Corrosion Resistant
  • Good Mechanical Properties
HIGHLIGHTS

For parabolic, spherical, and cylindrical shapes; Retains mechanical properties in sharp curvatures; Offers cost savings for curved panels

Recommended Applications

Sport & Recreation; Motorsport & Formula 1; Automotive; Aerostructures; Industrial; Helicopter rotor blades; Fan casings; A wide variety of other Applicationss have been found to exploit the unique properties of aluminum Flex-Core®; Duplicate die model and control tooling; Parabolic, spherical, and cylindrical shapes

Composite Materials Functions
Core Material

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