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Toray AmberTool® HXR56 New

Toray Toray AmberTool® HXR56 New is a low temperature curing epoxy composite tooling prepreg, fully impregnated into a carbon multiaxial backing ply construction. This two-layer product facilitates 3-D construction while allowing efficient lay-up, reducing overall tooling costs. HXR56 prepreg is co-compatible with our heritage AmberTool® HX56 carbon 205gsm 2x2 twill reinforcement surface ply. After a suitable post cure, an end use temperature of 180°C (356°F) is achieved. 40–55°C (104–131°F) Low Temperature Curing Epoxy Tooling Prepreg.

Properties

Physical Form
Prepreg

Product families

Applications

Applications
  • Consumer Goods — Sports & Recreation
Automotive & Transportation — Automotive
  • Chassis & Brake
  • Exterior & Body
  • Interior
  • Powertrain & UTH
Industrial — Chemical & Industrial Manufacturing
  • Equipment & Parts
Industrial — Power, Water & Utilities
  • Renewable Energy

Product Families

Composite Materials — Prepregs & Molding Compounds
  • Thermoset Prepregs

Other characteristics

Brand
Toray AmberTool
End Uses
Motorsport, Tanks
Functions
Prepreg
Polymer Name
Epoxy Resins & Compounds
Processing Methods
Prepreg Processing
Markets
  • Automotive & Transportation
  • Consumer Goods
  • Industrial
Technology
Composite Materials
Processing Method

Processing parameters and instructions are provided in the Toray AmberTool® material processing information guide from Toray Advanced Composites at www.toraytac.com/tooling.

Composites End Use
  • Motorsport
  • Tanks
HIGHLIGHTS
  • Reduction in number of ply laminates
  • Reduction in debulk stages
  • Reduction in waste
  • Improved cutting efficiency
  • Low initial cure temperature
  • Capable of freestanding post cure
  • Maximum 180°C (356°F) tool end use temperatur
  • Low coefficient of thermal expansion (CTE)
Recommended Applications

Sport & Recreation; Motorsport & Formula 1; Automotive; Energy; Industrial; Small-to-medium-sized autoclave tooling with fast cure, more efficient processing, excellent surface finish, and reduced overall tool cost

Composite Materials Functions
Prepreg
Composites Processing Methods
Prepreg Processing
Product Safety and Shelf Life
Observe established precautions for handling epoxy resins and fibrous materials. Ensure adequate ventilation and wear gloves and protective clothing.
Out Life
50 hours at 18°C (64°F)
Storage Life
6 months at -18°C (0°F)
Out life is the maximum time allowed at ambient temperature before cure.
To avoid moisture condensation
Following removal from cold storage, allow the prepreg to reach room temperature before opening the polythene bag. Typically, the thaw time for a full roll of material will be 4 to 6 hours.

Technical data

Table 1 of 2

2 rows
CharacteristicValueUnit
Tg (DMTA) after 190°C (374°F) Onset post cure185 (365)°C (°F)
Tg (DMTA) after 190°C (374°F) Peak tan δ post cure209 (408)°C (°F)

Table 2 of 2

1 row
CharacteristicValueUnit
Density (23°C (73.4°F))1.23 (77)g/cm³(lbs./ft³)

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