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Toray MicroPly™ SC72A

Toray Toray MicroPly™ SC72A is a 120°C (248°F) curing low-density unsupported epoxy syntactic core. Toray MicroPly™ SC72A offers reduced processing, a one-shot cure, the ability to anchor inserts or fastenings, and increases the opportunity to consider lightweight, thin-walled composite sandwich structures. Considerable cost reductions can be realized when SC72A replaces prepreg as the core material, and where sandwich cores below 3 mm are difficult to achieve in honeycomb core, Toray MicroPly™ is a superior alternative. Toray MicroPly™ SC72A is available in a variety of thicknesses down to 1 mm and is easily contoured and shaped. SC72A is supplied on a roll (15 m x 400 mm) or in sheets (625 mm x 400 mm). Toray MicroPly™ SC72A is compatible for co-cure with Toray E720 and E722 mid temperature curing prepregs.

Product families

Applications

Applications
  • Consumer Goods — Sports & Recreation
Automotive & Transportation — Automotive
  • Chassis & Brake
  • Exterior & Body
  • Interior
  • Powertrain & UTH
Industrial — Chemical & Industrial Manufacturing
  • Equipment & Parts

Product Families

Composite Materials — Core Materials
  • Foam Cores

Other characteristics

Brand
Toray MicroPly
Core Type
Thermoset Foam
Functions
Core Material
Markets
  • Automotive & Transportation
  • Consumer Goods
  • Industrial
Core
Thermoset Foam
Appearance
Charcoal Gray
Product Type
120°C (248°F) Cure Syntactic Epoxy Resin Film
Technology
Composite Materials
Composites End Use
  • Motorsport
  • Tanks
Material Features
Light Weight
HIGHLIGHTS

Low cost; Easily contoured and shaped; Available in a variety of thicknesses; Reduced processing; Allows for the opportunity to achieve lightweight, thin walled composite sandwich structures; One-shot cure; Ability to anchor inserts or fastenings; Long out life at ambient temperature

Recommended Applications

Sport & Recreation; Motorsport & Formula 1; Automotive; Industrial; Core material in sandwich structures; Remove from cold storage and allow to reach room temperature before removing from polythene bag. Trim to required shape,and remove release paper from one side. Place in position and remove remaining release paper. Caution: SC72A syntactic core contains a reactive resin system and care must be taken to avoid exothermic heating during the cure.

Composite Materials Functions
Core Material
Composites Processing Methods
Out of Autoclave Prepreg
Product Safety and Shelf Life

This product may cause skin irritation. Avoid skin contact. If contact occurs, wash with soap and water at first opportunity.; Out Life: 1 month at 20°C (68°F); Storage Life: 12 months at -18°C (< 0°F) when stored in sealed polythene bags; Out life is the maximum time allowed at room temperature before cure.

Technical data

Table 1 of 3

1 row
CharacteristicValueUnit
Volatile Contentmax. 1% by wt

Table 2 of 3

3 rows
CharacteristicValueUnit
Density ± 10% depending upon curing conditions0.57g/cm3
Tg after 1 hr at 120°C (DMTA) Onset106 (222)°C (°F)
Tg after 1 hr at 120°C (DMTA) Peak tan δ116 (240)°C (°F)

Table 3 of 3

6 rows
CharacteristicValueUnit
Cure temperature120 (248)°C (°F)
FlexibilityPliable at room temperature—
Gel time12minute
Surface weight570g/m2
TackMedium—
Thickness ± 10% as standard, other thicknesses available on request1 and 2mm (mm)

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