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Toray E721-FR

Toray E721-FR is a modified epoxy resin system of medium viscosity for cures at 120°C (248°F), pre-impregnated into high performance fibers such as carbon, glass, and aramid. Toray E721-FR offers excellent structural properties, flame retardancy, and exceptional toughness allowing direct lamination to honeycomb without the use of resin film. Toray E721-FR is designed for structural Applicationss in the motor racing, marine industries, and for a wide range of engineering Applicationss. If fire-retardant properties are not required, consult separate data sheet for Toray E720.

Properties

Physical Form
Prepreg

Product families

Composite Materials — Prepregs & Molding Compounds
  • Thermoset Prepregs

Other characteristics

End Uses

Marine Applications, Medical Devices, Motorsport, Tanks

Functions
Prepreg
Polymer Name
Epoxy Resins & Compounds
Processing Methods
Out of Autoclave Prepreg, Vacuum Bagging
Markets
  • Automotive & Transportation
  • Consumer Goods
  • Healthcare & Pharma
  • Industrial
Exotherm

In certain circumstances, such as the production of thick section laminates, rapid heat-up rates, or highly insulating masters, Toray E721-FR can undergo exothermic heating leading to rapid temperature rise and component degradation in extreme cases. Where this is likely, a cure incorporating an intermediate dwell is recommended in order to minimize the risk.

Technology
Composite Materials
Processing Method

Toray E721-FR can be successfully molded by vacuum bag, autoclave, or matched die molding techniques. In autoclave molding, pressures up to 6.2 bar (90 psi) may be applied.

Composites End Use
  • Marine Applications
  • Medical Devices
  • Motorsport
  • Tanks
Material Features
Flame Retardant
HIGHLIGHTS

Excellent adhesive properties—ideal for honeycomb sandwich construction without the use of a resin film; The resin system used in Toray E721-FR is fire resistant under FAR 25.853 Appendix F material test criteria (ii); Excellent drape—complex shapes easily formed; 60-day shelf life at ambient temperature; Medium tack level—easily laminated onto mold surfaces; Controlled flow—excellent surface finish; Low volatile content—no solvents in manufacturing process

Recommended Cure Cycle

Cure for 60 minutes at 120°C (248°F). It is recommended that heat-up rates of 2–5°C/min (3.6–9°F/min) are employed. Allow to cool to 60°C (140°F) prior to releasing vacuum and removal from mold

Recommended Applications
  • Sport & Recreation
  • Motorsport & Formula 1
  • Automotive
  • Energy
  • Medical
  • Consumer Electronics
  • Aircraft Interiors
  • Industrial
Composite Materials Functions
Prepreg
Composites Processing Methods
  • Out of Autoclave Prepreg
  • Vacuum Bagging

Technical data

Table 1 of 2

2 rows
CharacteristicValueUnit
Tg (DMTA) after 1 hr at 120°C (248°F) Onset120 (248)°C (°F)
Tg (DMTA) after 1 hr at 120°C (248°F) Peak tan δ138 (280)°C (°F)

Table 2 of 2

2 rows
CharacteristicValueUnit
Density at 23°C (73.4°F)1.34g/cm3
Gelation time at 120°C (248°F)10minute

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