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Toray MicroPly™ TCF4035

Toray Toray MicroPly™ TCF4035 is a syntactic film compatible with 121°C (250°F) epoxy prepregs. It features a 30-day out time and is offered in a density of approximately 0.6 g/cc (40 ± 4 pounds per cubic foot). It features a higher service temperature than Toray TCF4025. Syntactic Epoxy Film.

Product families

Applications

Automotive & Transportation — Transportation
  • Aerospace & Aviation

Product Families

Composite Materials — Core Materials
  • Foam Cores

Other characteristics

Brand
Toray MicroPly
Core Type
Thermoset Foam
Functions
Core Material
Markets
Automotive & Transportation
Core
Thermoset Foam
Shelf LIfe
Out Life
30 days out life ≤ 21°C (70°F) and ≤ 60% RH
Frozen Storage Life
12 months at ≤-18°C (≤ 0°F)
Out life is the maximum time allowed at 21°C (70°F) or below and 60% or less RH before cure, after a single frozen storage cycle in the original unopened packaging at -18°C (0°F) or below for a period not exceeding the frozen storage life noted above.
Technology
Composite Materials
HIGHLIGHTS
  • Lightweight core fill
  • May be post cured for higher Tg
  • Good dielectric properties
Recommended Applications
  • Space & Satellite
  • Aerostructures
  • Radome
  • Core fill or core close out
  • Excellent for radome structure
Composite Materials Functions
Core Material
Composites Processing Methods
  • Out of Autoclave Prepreg
  • Prepreg Processing
  • Vacuum Bagging

Technical data

Table 1 of 2

1 row
CharacteristicValueUnit
Tg by DMA (E’)140 (284)°C (°F)

Table 2 of 2

3 rows
CharacteristicValueUnit
Dielectric Constant at 10 GHz1.94—
Loss Tangent at 10 GHz0.0176—
Resin Density0.64g/cc

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