Duratron® CU60 PBI
Duratron® CU60 PBI, the ultimate engineering plastic for high-performance applications. This advanced material is made from Polybenzimidazole (PBI) and is the highest performing engineering plastic offered by Mitsubishi Chemical Advanced Materials. With superior mechanical properties, heat resistance, and mechanical property retention over 400°F / 205°C, Duratron® CU60 PBI is the ideal choice for applications where extreme temperatures and high loads are present.Features:Superior mechanical properties, heat resistance, and mechanical property retention over 400°F / 205°CBetter wear resistance and load carrying capabilities at extreme temperatures than any other reinforced or unreinforced advanced engineering plastic"Clean" in terms of ionic impurity and does not outgas (except water)Excellent ultrasonic transparency, making it an ideal choice for probe tip lenses in ultrasonic measuring equipmentExcellent thermal insulation, other plastics in melt do not stick to Duratron CU60 PBIBenefits:Duratron® CU60 PBI offers unmatched performance in high-heat applications, making it ideal for high heat bushings, connectors, valve seats, and probe tip lenses in semiconductor manufacturingIts superior wear resistance and load carrying capabilities make it a great choice for aerospace and other high-performance industriesIts "clean" characteristics make it ideal for use in vacuum chamber applications in semiconductor manufacturingIts excellent thermal insulation and non-stick properties make it ideal for contact seals and insulator bushings in plastic production and molding equipmentDuratron CU60 PBI is an ideal replacement for metals and ceramics in pump components, valve seats, bearings, rollers, and high-temperature insulatorsApplications:High-performance vacuum chamber applications in semiconductor manufacturingAerospace and other high-performance industriesHigh heat bushings, connectors, valve seats, and probe tip lensesContact seals and insulator bushings in plastic production and molding equipmentPump components, valve seats, bearings, rollers, and high-temperature insulatorsCritical components to decrease maintenance costs and to gain valuable production "uptime".
Properties
- Physical Form
- Plates, Rods, Tube
- Plates
- Rods
- Tube
Other characteristics
- Brand
- Duratron® PBI, PEI, PAI
- Density
- 1,300.0 kg/m³
- Features
Good Mechanical Properties, Heat Resistance, High Loading Absorption Capability, High Tolerance, Odorless, Thermally Insulating, Wear Resistant
- Polymer Name
- Polybenzimidazole (PBI)
- Tensile Modulus
- 6,000.0 MPa
- Color (Properties)
- Black
- Note
Thermal Properties - The figures given for these properties are for the most part derived from raw material supplier data and other publications.; (2) Values for this property are only given here for amorphous materials and for materials that do not show a melting temperature (PBI, PAI & PI). DMA settings, oscillation amplitude of 0.20 mm; a frequency of 1 Hz; heating rate of 2°C/min; (3) Temperature resistance over a period of min. 20,000 hours. After this period of time, there is a decrease in tensile strength – measured at 23 °C – of about 50 % as compared with the original value. The temperature value given here is thus based on the thermal-oxidative degradation which takes place and causes a reduction in properties. Note, however, that the maximum allowable service temperature depends in many cases essentially on the duration and the magnitude of the mechanical stresses to which the material is subjected.; (4) Impact strength decreasing with decreasing temperature, the minimum allowable service temperature is practically mainly determined by the extent to which the material is subjected to impact. The value given here is based on unfavorable impact conditions and may consequently not be considered as being the absolute practical limit.; (5) These estimated ratings, derived from raw material supplier data and other publications, are not intended to reflect hazards presented by the material under actual fire conditions. There is no 'UL File Number' available for these stock shapes.; Mechanical Properties - Most of the figures given for the mechanical properties are average values of tests run on dry test specimens machined out of rods 40-60 mm when available, else out of plate 10-20mm. All tests are done at room temperature (23° / 73°F)
- Markets
- Automotive & Transportation
- Electrical & Electronics
- Industrial
- Technology
- Plastics
- Labeling Claims
- Odor-free
- Product Families
- Plastics — Parts, Shapes & Films
- Overview
Highest mechanical properties of any plastic above 400°F (204°C); Highest heat deflection temperature 800°F (427°C), with a continuous service capability of 750°F (399°C) in inert environments, or 650°F (343°C) in air with short term exposure potential to 1,000°F (538°C); Lowest coefficient of thermal expansion and highest compressive strength of all unfilled plastics.
- Engineering Notes
Duratron® PBI is extremely hard and can be challenging to fabricate. Polycrystalline diamond tools are recommended when fabricating production quantities. Duraron PBI tends to be notch sensitive. All corners should be radiused (0.040" min.) and edges chamfered to maximize part toughness. High tolerance fabricated components should be stored in sealed containers (usually polybags with desiccant) to avoid dimensional changes due to moisture absorption. Components rapidly exposed to temperatures above 400°F (205°C) should be "dried" prior to use or kept dry to avoid deformation from thermal shock.
- Color
- Black
- Material Features
- Good Mechanical Properties
- Heat Resistance
- High Loading Absorption Capability
- High Tolerance
- Odorless
- Thermally Insulating
- Wear Resistant
- Chemical Inventories
- TSCA (USA)
- TSCA Exempt (USA)
Technical data
Table 1 of 4
8 rows| Characteristic | Value | Unit | Method |
|---|---|---|---|
| Tensile Strength | 130 | MPa | ISO 527-1/-2 (7) |
| Tensile Strain (Elongation) at Break | 3 | % | ISO 527-1/-2 (7) |
| Tensile Modulus of Elasticity | 6000 | MPa | ISO 527-1/-2 (9) |
| Compressive Stress (1 / 2 / 5 % Nominal Strain) | 58/ 118 /280 | MPa | ISO 604 (10) |
| Charpy Impact Strength (Unnotched) | 20 | kJ/m² | ISO 179-1/1eU |
| Charpy Impact Strength (Notched) | 2.5 | kJ/m² | ISO 179-1/1eA |
| Flexural Strength | 160 | MPa | ISO 178 (12) |
| Hardness (14) | 125 | Rockwell M | ISO 2039-2 |
Table 2 of 4
10 rows| Characteristic | Value | Unit | Method |
|---|---|---|---|
| Glass Transition Temperature (DMA, Tan Delta) | 415 | °C | DMA |
| Thermal Conductivity (23°C) | 0.4 | W/(K.m) | — |
| Coefficient of Linear Thermal Expansion (23 - 60°C) | 25 | µm/(m.K) | — |
| Coefficient of Linear Thermal Expansion (23 - 100°C) | 25 | µm/(m.K) | — |
| Coefficient of Linear Thermal Expansion (min. 150°C) | 35 | µm/(m.K) | — |
| Heat Deflection Temperature (Method A: 1.8 MPa (264 PSI)) | 425 | °C | ISO 75-1/-2 |
| Continuous Allowable Service Temperature in Air (20.000 hrs) (3) | 310 | °C | — |
| Minimum Service Temperature (4) | -50 | °C | — |
| Flammability (3 mm) (5) | V-0 | — | UL 94 |
| Flammability (Oxygen Index) | 58 | % | ISO 4589-1/-2 |
Table 3 of 4
4 rows| Characteristic | Value | Unit | Method |
|---|---|---|---|
| Electric Strength | 28 | kV/mm | IEC 60243-1 (15) |
| Volume Resistivity | 100000000000000 | Ohm.cm | IEC 62631-3-1 |
| Surface Resistivity | 10000000000000 | Ohm/sq. | ANSI/ESD STM 11.11 |
| Dielectric Constant (1 MHz) | 3.2 | — | IEC 62631-2-1 |
Table 4 of 4
6 rows| Characteristic | Value | Unit | Method |
|---|---|---|---|
| Density | 1.3 | g/cm³ | ISO 1183-1 |
| Water Absorption (After 24h Immersion in Water of 23°C) | 0.74 | % | ISO 62 (16) |
| Water Absorption (At Saturation in Water of 23 °C) | 14 | % | — |
| Wear Rate | 3 | µm/km | ISO 7148-2 (18) |
| Dynamic Coefficient of Friction | 0.3 - 0.5 | — | ISO 7148-2 (18) |
| Limiting PV (0.1/1 m/s Cylindrical Sleeve Bearings) | 1.80/ 1.14 | Mpa.m/s | — |
