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Duratron® T4503 PAI

Chemical Family
Polyamides

Duratron® T4503 PAI Polyamide-imide is a compression molded material that offers exceptional electrical insulation properties and excellent dimensional stability. This grade is often selected for extreme applications where large geometries are required, such as dies or thermal insulators. It has a similar composition to Duratron® T4203 PAI and is known for its high compressive strength, elongation, and impact resistance.Features:Outstanding electrical insulation propertiesExcellent dimensional stabilityHigh compressive strength and elongationImpact resistanceBenefits:Suitable for extreme applications such as dies and thermal insulatorsCan be used for large geometriesCan be used for electrical connectors and insulatorsApplications:Electrical connectors and insulatorsStructural components such as linkages and seal ringsWear applications involving impact loading and abrasive wearHigh Temperature Electrical ConnectorsBearing CagesCan Mandrel

Properties

Physical Form
  • Plates, Rods, Tube
  • Plates
  • Rods
  • Tube

Product families

Industrial — Chemical & Industrial Manufacturing
  • Equipment & Parts
  • Tooling & Moldmaking

Other characteristics

Brand
Duratron® PBI, PEI, PAI
Density
1,400.0 kg/m³
Features

Creep Resistant, Dimensional Stability, High Strength, High Tolerance, Low Thermal Expansion, Odorless, Thermally Insulating

Polymer Name
Polyamide-imide (PAI)
Tensile Modulus
3,450.0 MPa
Markets
Industrial
Technology
Plastics
Labeling Claims
Odor-free
Product Families
Plastics — Parts, Shapes & Films
Engineering Notes

As Duratron® PAI has a relatively high moisture absorption rate (see Figure 24), parts used in high-temperature service or made to tight tolerances should be kept dry prior to installation. Thermal shock resulting in deformation can occur if moisture-laden parts are rapidly exposed to temperatures above 400°F (205°C).

Material Features
  • Creep Resistant
  • Dimensional Stability
  • High Strength
  • High Tolerance
  • Low Thermal Expansion
  • Odorless
  • Thermally Insulating
Chemical Inventories
  • TSCA (USA)
  • TSCA Exempt (USA)
Plastics and Elastomers End Uses
  • Molds/Dies/Tools
  • Semiconductor Manufacturing Equipment

Technical data

Table 1 of 4

3 rows
CharacteristicValueUnitMethod
Specific Gravity1.4g/ccASTM D792
Water Absorption (Immersion, 24hr)0.35%ASTM D570(2)
Water Absorption (Immersion, At Saturation)1.7%ASTM D570(2)

Table 2 of 4

17 rows
CharacteristicValueUnitMethod
Hardness80Rockwell EASTM D785
Hardness119Rockwell MASTM D785
Hardness90Shore DASTM D2240
Tensile Strength110MPaASTM D638
Tensile Strength (150°C)82.7MPaASTM D638
Tensile Strength (65°C)103MPaASTM D638
Elongation at Break3%ASTM D638
Tensile Modulus3.45GPaASTM D638
Flexural Strength165MPaASTM D790
Flexural Modulus4.14GPaASTM D790
Compressive Strength124MPa10% Def.; ASTM D695
Compressive Modulus2.41GPaASTM D695

Table 3 of 4

6 rows
CharacteristicValueUnitMethod
Coefficient of Thermal Expansion (Linear, 40.0- 149 °C)27µm/m-°CASTM E831
Thermal Conductivity0.259W/m-KASTM F433
Maximum Service Temperature (Air)260ºCLong Term
Deflection Temperature (1.8 MPa)278°CASTM D648
Glass Transition Temperature275°CASTM D3418
Flammability (Thickness 3.17 mm)V-0—UL94

Table 4 of 4

4 rows
CharacteristicValueUnitMethod
Surface Resistivity (per Square)max. 10¹³ohmEOS/ESD S11.11
Dielectric Constant (1 MHz)4.2—ASTM D150
Dielectric Strength23.6kV/mmShort Term; ASTM D149
Dissipation Factor (1 MHz)0.031—ASTM D150

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