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Park Aerospace F-502 3K 8HS PAN

Park’s F-502 is a MIL-R-9299 phenolic resin system suitable for impregnation on any MIL-C-9084 fabric with a compatible finish. F-502 is used in the manufacture of ablative reinforcements in rocket nozzles, as well as ducting and secondary structures.

Properties

High Silica Phenolic Autoclave Cure Cycle

Apply 610 mmHg vacuum (minimum) for 1 hour before beginning heat cycle; Raise product temperature from RT to 93°C at 1 - 3°C/min; Apply autoclave pressure of 689 KPa, vent vacuum at 103 - 138 KPa; Raise product temperature to 177°C at 1 – 3°C /min; Hold product at 177 ± 3°C for 60 - 90 minutes; Cool to 66°C at 5°C/min prior to releasing autoclave pressure; Post Cure o Heat Oven to 177°C at 1 – 5°C /min and hold for 2 hours o Hold product at 204°C for 4 hours

Product families

Applications

Automotive & Transportation — Automotive
  • Interior
Automotive & Transportation — Transportation
  • Aerospace & Aviation

Product Families

Composite Materials — Prepregs & Molding Compounds
  • Thermoset Prepregs

Other characteristics

End Uses
Ducts
Functions
Prepreg
Polymer Name
Phenolic Compound
Processing Methods
Compression Molding, Prepreg Processing
Reinforcement Material
  • Carbon Fibers, Glass Fibers
  • Carbon Fibers
  • Glass Fibers
Markets
Automotive & Transportation
Technology
Composite Materials
Product Forms

Available on a wide variety of reinforcements, including fiberglass, graphite, and quartz; Also available as a Molding Compound and Bias Tape; Solution coated fabrics up to 152 cm wide; Compatible with Autoclave or Press Molding processes

Quality Standards
MIL-R-9299C
Composites End Use
Ducts
Material Features
  • Ablation Resistant
  • Tacky
Autoclave Cure Cycle

Apply 610 mmHg vacuum (minimum) for 1 hour before beginning heat cycle; Apply 689 KPa autoclave pressure; Raise product temperature from RT to 121°C at 1 - 3°C/min; Increase autoclave pressure to 276 KPa, vent vacuum at 103 – 138 KPa; Hold product at 121 ± 3°C for 30 minutes; Raise product temperature to 163 ± 3°C at 1 - 3°C/min; Hold product at cure temperature for 60 – 90 minutes; Cool to 66°C at no more than 5°C/min prior to releasing autoclave pressure

Prepreg Storage Life
Out Life
30 days @ 75°F
Shelf Life
6 months @ 0°F and 3 months @ 40°F (dry)
**Store F-502 Silica at 0°F (dry)
Benefits and Features

Provides a combination of high-strength and ablative properties for demanding applications; Low thermal expansion; Good Tack and Drape properties; Conforms to MIL-R-9299 Type B

Applications and Qualifications
  • Rocket Nozzles
  • Ducting
  • Secondary Structure
Composite Materials Functions
Prepreg
Composites Processing Methods
  • Compression Molding
  • Prepreg Processing
Optional Post Cure Cycle for High-Temp Applications

Heat Rise Rate between soak temperature: 1 – 5 °C/min; 121°C for 2 hours; 149°C for 1 hour; 177°C for 1 hour; 204°C for 1 hour; 218°C for 1 hour; 232°C for 2 hours

Technical data

Table 1 of 2

5 rows
CharacteristicValueUnit
Fabric Area Weight617gsm
Prepreg Resin Content32 - 38%
Resin Flow (163°C, 103kPa)10 - 25%
Volatiles (135°C, 8 min)2 - 8%
Gel Time50-200Seconds

Table 2 of 2

11 rows
CharacteristicValueUnitMethod
Hardness75BarcolASTM-D-2583
Per Ply Thickness0.016——
Specific Gravity1.35g/ccASTM-D-792
Cure Cycle163°C Autoclave——
Tensile Strength - Dry (24°C)614MpaASTM-D-638
Tensile Modulus - Dry (24°C)59.3GPaASTM-D-638
Compressive Strength - Dry (24°C)531MPaASTM-D-695
Compressive Modulus - Dry (24°F)64.1GPaASTM-D-695
Flexural Strength - Dry (24°C)772MPaASTM-D-790
Flexural Modulus - Dry (24°C)55.8GPaASTM-D-790
Short Beam Shear - Dry (24°C)33.1MPaASTM-D-5379

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