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Crystic® Polyester Resin 491PA

Crystic® Polyester Resin 491PA is a pre-accelerated, thixotropic, isophthalic polyester resin with good water and chemical resistance properties. It is versatile and suitable for performance boat hulls destined for use in warm or tropical areas. This product is also suitable for the manufacture of chemical plants, tanks, pipes, and chemical containers. It has a 12-minute gel time.

Other characteristics

Brand
Crystic
Functions

Resins, Binders & Matrix Materials, Surface Finish

Polymer Name
Thermoset Polyester
Color (Properties)
Pink
Processing Methods
Hand Lay-up, Spray Lay-up
Note

* Curing schedule – 24hrs at 20°C, 3 hrs at 80°C † Curing schedule – 24hrs at 20°C, 5hrs at 80°C, 3hrs at 120°C ** C.S.M** Laminate made with 4 layers 450g/m² PB CSM Curing schedule – 24hrs at 20°C, 16hrs at 40°C

Markets
  • Automotive & Transportation
  • Industrial
Additives

Crystic 491PA may be pigmented by the addition of up to 5% of Crystic Pigment Paste. The addition of certain pigments, fillers or extra styrene may adversely affect the food taint, toxicity and chemical resistant properties of laminates so, for critical applications, customers should satisfy themselves that any additions made will give the performance required.

Approvals

Crystic 491PA is approved by Lloyd's Register of Shipping for use in the construction of craft under their survey. In conjunction with Crystic Gelcoat 65PA, Crystic 491PA is approved under the Water Regulations Advisory Scheme (WRAS) for use in contact with potable water.

Post Curing

Satisfactory laminates for many applications can be made from Crystic 491 and 491PA by curing at workshop temperature (20°C). For optimum properties and long term performance, however, laminates should be post cured before being put into service. The laminate should be allowed to cure for 24 hours at 20°C, and then be oven cured for 3 hours at 80°C, or 16 hours at 40°C.. Moldings which are to be used with foodstuffs should be allowed to cure for 24 hours at 20°C and then be over cured for a minimum of 3 hours at 85°C. They should be thoroughly wet – steam cleaned for at least one hour prior to use. If wet steam cleaning is not practical, suitably shaped moldings can be filled with hot water (60°C - 80°C) containing non-perfumed detergent. After 2 hours, they should be emptied and thoroughly rinsed with several batches of clean, hot water. These precautions are essential to avoid the tainting of foodstuffs.

Technology
Composite Materials
Packaging Type
Drums
Application Methods
  • Brush
  • Spray
Color
Pink
Composites End Use
  • Liners
  • Pipes
  • Tanks
Material Features
  • Chemical Resistant
  • Thixotropic
  • Water Resistant
Storage Condition

Crystic 491 and 491PA should be stored in the dark in suitable containers. It is recommended that the storage temperature should be less that 20°C where practical, but should not exceed 30. Ideally, containers should be opened only immediately prior to use.

Country Availability
India

Technical data

Table 1 of 3

6 rows
CharacteristicValueUnitMethod
Viscosity (at 25°C, 37.35 s⁻¹)6.5PoiseBS 2782
Viscosity (at 25°C, 4500 s⁻¹)3.3PoiseBS 2782
Specific Gravity (at 25°C)1.11—BS 2782
Volatile Content42%BS 2782
Acid Value18mg KOH/gBS 2782
Gel Time (at 25°C, using 2% Catalyst M (or Butanox M50))12MinutesBS 2782

Table 2 of 3

6 rows
CharacteristicValueUnitMethod
Glass Content32%BS 2782
Tensile Strength121MPaBS 2782
Tensile Modulus7600MPaBS 2782
Elongation (at break)2.2%BS 2782
Flexural Strength218MPaBS 2782
Flexural Modulus7200MPaBS 2782

Table 3 of 3

7 rows
CharacteristicValueUnitMethod
Barcol Hardness (Model GYZ 934-1)*43—BS 2782
Deflection Temperature (under load 1.80 MPa) †*77ºCBS 2782
Water Absorption (24h, at 23°C)*17mgBS 2782
Tensile Strength*77MPaBS 2782
Tensile Modulus*3500MPaBS 2782
Elongation (at break)*4%BS 2782
Specific Gravity (at 25°C)*1.2—BS 2782

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