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Crystic® Polyester Resin 2.406PA

Chemical Family
Polyesters

Crystic® Polyester Resin 2.406PA is a pre-accelerated, thixotropic, orthophthalic polyester resin with low styrene emission. This laminating resin has rapid wet out and low exotherm, making it ideal for multi-layer laminates in spray or hand-lay applications. It has a 16-minute gel time, Lloyd's approval, and can be used in marine, transportation, building and construction, and industrial applications.

Other characteristics

Brand
Crystic
Functions

Resins, Binders & Matrix Materials, Surface Finish

Polymer Name
Thermoset Polyester
Color (Properties)
Blue
Processing Methods
Hand Lay-up, Spray Lay-up
Reinforcement Material
Glass Fibers
Note

* Curing Schedule - 24 hrs at 20ºC, 3 hrs at 80ºC † Curing Schedule - 24 hrs at 20ºC, 5 hrs at 80ºC, 3 hrs at 120ºC ** C.S.M Laminate made with 4 layers 450g/m CSM Curing schedule - 24hrs at 20ºC, 16hrs at 40ºC ***24hrs delay between 2 lay-ups of 2 x 450 g/m² chopped strand mat ****2 x 450 g/m² CSM. Allowed to gel. Then 700 g/m² pure resin interface Then 24hrs delay. Then 2 x 450 g/m² CSM. ††Data obtained using 5 days delay instead of 24hrs

Markets
  • Automotive & Transportation
  • Industrial
Storage

Crystic 2-406PA should be stored in the dark in suitable closed containers. It is recommended that the storage temperature should be less than 20ºC where practical, but should not exceed 30ºC. Ideally, containers should be opened only immediately prior to use. Where they have to be stored outside, it is recommended that they are kept in a horizontal position to avoid the possible ingress of water.

Additives

The addition of certain pigments, fillers or extra styrene may adversely affect the properties of Crystic 2-406PA. Users should seek advice from our Technical Service Department before making any additions.

Approvals

Crystic 2-406PA is approved by Lloyd's Register of Shipping for the construction of craft under their survey. It also meets the requirements of BS 3532 : 1990 : Type A

PACKAGING

Crystic 2-406PA is supplied in 25kg and 200 kg containers. Bulk supplies can be delivered by road tanker.

Post Curing

Satisfactory laminates for many applications can be made from Crystic 2-406PA by curing at workshop temperature (20ºC). For optimum properties and long term performance, however, laminates should be post cured before being put into service. The laminate should be allowed to cure for 24 hours at 20ºC, and then be oven cured for 3 hours at 80ºC or 16 hours at 40ºC.

Technology
Composite Materials
Packaging Type
Totes (IBC)
Quality Standards
BS 3532
Color
Blue
Material Features
  • Low Styrene Content
  • Thixotropic

Technical data

Table 1 of 5

7 rows
CharacteristicValueUnitMethod
Viscosity (at 25°C, 37.35 s⁻¹)4.4PoiseBS 2782
Viscosity (at 25°C, 4500 s⁻¹)2.5PoiseBS 2782
Specific Gravity (at 25°C)1.1—BS 2782
Volatile Content41%BS 2782
Acid Value16mg KOH/gBS 2782
Stability (at 20°C)3MonthsBS 2782
Gel Time (at 25°C, using 1% Catalyst M (or Butanox M50))16MinutesBS 2782

Table 2 of 5

12 rows
CharacteristicValueUnitMethod
Glass Content (P.B)29.3%BS 2782
Tensile Strength (P.B)113MPaBS 2782
Tensile Modulus (P.B)7500MPaBS 2782
Elongation (at break) (P.B)1.8%BS 2782
Flexural Strength (P.B)224MPaBS 2782
Flexural Modulus (P.B)6900MPaBS 2782
Glass Content (E.B)27.4%BS 2782
Tensile Strength (E.B)74MPaBS 2782
Tensile Modulus (E.B)6900MPaBS 2782
Elongation (at break) (E.B)1.3%BS 2782
Flexural Strength (E.B)196MPaBS 2782
Flexural Modulus (E.B)6800MPaBS 2782

Table 3 of 5

8 rows
CharacteristicValueUnitMethod
Unnotched Charpy Impact Strength (Normal***)72kJ/m²ISO 179
Single Lap Shear Strength (Normal***)3.8MPaBS 4994 Appendix
Short Beam Shear Strength (Normal***)22MPaBS 2782 Method 341A
Fracture Surface Energy (Normal***)350J/m²Scott Bader test
Unnotched Charpy Impact Strength (Resin-rich****)70kJ/m²ISO 179
Single Lap Shear Strength (Resin-rich****)3.9MPaBS 4994 Appendix
Short Beam Shear Strength (Resin-rich****)21MPaBS 2782 Method 341A
Fracture Surface Energy (Resin-rich****)300J/m²Scott Bader test

Table 4 of 5

8 rows
CharacteristicValueUnitMethod
Barcol Hardness (Model GYZ 934-1)*45—BS 2782
Deflection Temperature (under load 1.80 MPa) †*62ºCBS 2782
Water Absorption (24h, at 23°C)*14mgBS 2782
Tensile Strength*54MPaBS 2782
Tensile Modulus*3700MPaBS 2782
Elongation (at break)*1.7%BS 2782
Specific Gravity (at 25°C)*1.2—BS 2782
Volumetric Shrinkage*8.35%BS 2782

Formulation Guidelines

3 rows
CharacteristicValueUnit
Pot life in Minutes at 15ºC3623
Pot life in Minutes at 20ºC2216
Pot life in Minutes at 25ºC1611

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